Investigation of Sintering Temperature on Attrition Resistance of Highly Porous Diatomite Based Material

Highly porous diatomite based granulates with a diameter of 500 mu m have been produced by an extrusion method. In order to investigate the relation between microstructure, phase composition and attrition resistance of the final product, the granulates were sintered between 800 and 1300 degree C. Me...

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Veröffentlicht in:AIP conference proceedings 2010-01, Vol.1254 (1), p.260-265
Hauptverfasser: Van Garderen, Noemie, Clemens, Frank J, Scharf, Dagobert, Graule, Thomas
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Clemens, Frank J
Scharf, Dagobert
Graule, Thomas
description Highly porous diatomite based granulates with a diameter of 500 mu m have been produced by an extrusion method. In order to investigate the relation between microstructure, phase composition and attrition resistance of the final product, the granulates were sintered between 800 and 1300 degree C. Mean pore size of the granulates was evaluated by Hg-porosimetry. An increase of the pore size is observed in the range of 3.6 nm to 40 um with increasing sintering temperature. Higher mean pore radii of 1.6 mu m and 5.7 um obtained by sintering at 800 and 1300 degree Crespectively. X-ray diffraction shows that mullite phase appears at 1100 degree C due to the presence of clay. At 1100 degree C diatomite (amorphous silicate) started to transform into a-cristobalite. Attrition resistance was determined by evaluating the amount of ground material passed through a sieve with a predefined mesh size. It was observed that a material sintered at high temperature leads to an increase of attrition resistance due to the decrease of total porosities and phase transformation. Due to the reason that attrition resistance significantly increased by sintering the granulates at higher temperature, a so called attrition resistance index was determined in order to compare all the different attrition resistance values. This attrition resistance index was determined by using the exponential component of the equation obtained from attrition resistance curves. It permits comparison of the attrition behaviour without a time influence.
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In order to investigate the relation between microstructure, phase composition and attrition resistance of the final product, the granulates were sintered between 800 and 1300 degree C. Mean pore size of the granulates was evaluated by Hg-porosimetry. An increase of the pore size is observed in the range of 3.6 nm to 40 um with increasing sintering temperature. Higher mean pore radii of 1.6 mu m and 5.7 um obtained by sintering at 800 and 1300 degree Crespectively. X-ray diffraction shows that mullite phase appears at 1100 degree C due to the presence of clay. At 1100 degree C diatomite (amorphous silicate) started to transform into a-cristobalite. Attrition resistance was determined by evaluating the amount of ground material passed through a sieve with a predefined mesh size. It was observed that a material sintered at high temperature leads to an increase of attrition resistance due to the decrease of total porosities and phase transformation. Due to the reason that attrition resistance significantly increased by sintering the granulates at higher temperature, a so called attrition resistance index was determined in order to compare all the different attrition resistance values. This attrition resistance index was determined by using the exponential component of the equation obtained from attrition resistance curves. 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Due to the reason that attrition resistance significantly increased by sintering the granulates at higher temperature, a so called attrition resistance index was determined in order to compare all the different attrition resistance values. This attrition resistance index was determined by using the exponential component of the equation obtained from attrition resistance curves. 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subjects Attrition
Clay (material)
CLAYS
COHERENT SCATTERING
CRISTOBALITE
DIATOMACEOUS EARTH
Diatomite
DIFFRACTION
EXTRUSION
FABRICATION
Granulation
Grounds
INORGANIC ION EXCHANGERS
ION EXCHANGE MATERIALS
MATERIALS
MATERIALS SCIENCE
MATERIALS WORKING
Mathematical analysis
MICROSTRUCTURE
MINERALS
MULLITE
OXIDE MINERALS
OXYGEN COMPOUNDS
Phase composition
PHASE TRANSFORMATIONS
Pore size
POROSITY
POROUS MATERIALS
SCATTERING
Sieves
SILICATE MINERALS
SILICATES
SILICON COMPOUNDS
SINTERING
Sintering (powder metallurgy)
TEMPERATURE RANGE
TEMPERATURE RANGE 1000-4000 K
Transforms
X-RAY DIFFRACTION
X-rays
title Investigation of Sintering Temperature on Attrition Resistance of Highly Porous Diatomite Based Material
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