Techno-economic analysis of converting oil & gas produced water into valuable resources

Managing produced water from oil and gas wells constitutes a significant portion of the costs of operating a well. In this work, we have designed two different centralized water treatment facilities capable of managing produced water from oil and gas wells in Texas and Louisiana, both of which convert the produced water into the following valuable resources: ten-pound brine and fresh water. The two main designs each use commercially available technology with varying levels of establishment in treating produced water. Both treatment processes remove oil and grease and suspended solids, reduce the divalent ion concentrations, and concentrate the brines to a near-saturation state. The baseline design uses chemical precipitation to remove the divalent ions to meet the reuse specifications, whereas the advanced design uses nanofiltration (NF) membranes to separate divalent ions and uses reverse osmosis (RO) membranes to partially concentrate the brine. Both models use mechanical vapor recompression to concentrate the brine up to NaCl saturation. The baseline process is shown to be cost-effective for low-hardness brines. In the case of high hardness, the chemical precipitation step is cost-prohibitive. We find that NF membranes are a promising alternative to chemical precipitation as a means of separating monovalent and divalent ions. [Display omitted] •Treating produced water can generate valuable products cost-effectively.•Treatment process is viable for high salinity (>30,000 mg/L) brine.•Net revenue is currently dependent on brine salinity and hardness.•Nanofiltration and reverse osmosis membranes are promising treatment methods.•Process is effective in reducing waste volume sent to saltwater disposal wells.