Towards a sustainable paradigm of waste-to-energy process: Enhanced anaerobic digestion of sludge with woody biochar

This study presents an integrated waste-to-energy process, using two waste streams, sludge generated from the municipal wastewater treatment plants (WWTPs) and biochar generated from the biomass gasification systems, to produce fungible biomethane and nutrient-rich digestate with fertilizer value. Two woody biochar, namely pinewood (PBC) and white oak biochar (WOBC) were used as additives during anaerobic digestion (AD) of WWTP sludge to enhance methane production at mesophilic and thermophilic temperatures. The PBC and WOBC have porous structure, large surface area and desirable chemical properties to be used as AD amendment material to sequester CO2 from biogas in the digester. The biochar-amended digesters achieved average methane content in biogas of up to 92.3% and 79.0%, corresponding to CO2 sequestration by up to 66.2% and 32.4% during mesophilic and thermophilic AD, respectively. Biochar addition enhanced process stability by increasing the alkalinity, but inhibitory effects were observed at high dosage. It also alleviated free ammonia inhibition by up to 10.5%. The biochar-amended digesters generated digestate rich in macro- and micronutrients including K (up to 300 m/L), Ca (up to 750 mg/L), Mg (up to 1800 mg/L) and Fe (up to 390 mg/L), making biochar-amended digestate a potential alternative used as agricultural lime fertilizer. [Display omitted] •Integrated waste-to-energy process to valorize sludge and biochar is introduced.•Biomethane production and in-situ CO2 sequestration occurs in a “one-pot” process.•Woody biochar addition facilitates CO2 sequestration during AD by up to 66.2%.•Woody biochar addition increases alkalinity and alleviates ammonia inhibition.•Biochar-amended digester generates nutrient-rich digestate for fertilizer use.