Fast and slow ion diffusion processes in lithium ion pouch cells during cycling observed with fiber optic strain sensors

Cell monitoring for safe capacity utilization while maximizing pack life and performance is a key requirement for effective battery management and encouraging their adoption for clean-energy technologies. A key cell failure mode is the build-up of residual electrode strain over time, which affects both cell performance and life. Our team has been exploring the use of fiber optic (FO) sensors as a new alternative for cell state monitoring. In this present study, various charge-cycling experiments were performed on Lithium-ion pouch cells with a particular class of FO sensors, fiber Bragg gratings (FBGs), that were externally attached to the cells. An overshooting of the volume change at high SOC that recovers during rest can be observed. This phenomenon originates from the interplay between a fast and a slow Li ion diffusion process, which leads to non-homogeneous intercalation of Li ions. This paper focuses on the strain relaxation processes that occur after switching from charge to no-load phases. The correlation of the excess volume and subsequent relaxation to SOC as well as temperature is discussed. The implications of being able to monitor this phenomenon to control battery utilization for long life are also discussed. •Better cell utilization and life key to encourage broader Li-ion battery adoption.•Residual electrode strain build-up is critical cell issue for performance and life.•Cell strain overshoot at high SOC, rest recovery observed with fiber-optic sensors.•Correlation of the cell strain overshoot/relaxation to SOC and temperature is characterized.•Origins, implications of issue for longer cell life, utilization also discussed.