Self-Assembly and Electrostatic Carrier Technology for Via-Last TSV Formation Using Transfer Stacking-Based Chip-to-Wafer 3-D Integration

A self-assembly and electrostatic (SAE) carrier technology is developed for high-precision and high-throughput chip-to-wafer 3-D integration. In this paper, water surface tension-driven chip assembly is combined with electrostatic adhesion to keep high alignment accuracies obtained by the capillary...

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Veröffentlicht in:IEEE transactions on electron devices 2017-12, Vol.64 (12), p.5065-5072
Hauptverfasser: Hashiguchi, Hideto, Fukushima, Takafumi, Hashimoto, Hiroyuki, Ji-Cheol Bea, Murugesan, Mariappan, Kino, Hisashi, Tanaka, Tetsu, Koyanagi, Mitsumasa
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container_issue 12
container_start_page 5065
container_title IEEE transactions on electron devices
container_volume 64
creator Hashiguchi, Hideto
Fukushima, Takafumi
Hashimoto, Hiroyuki
Ji-Cheol Bea
Murugesan, Mariappan
Kino, Hisashi
Tanaka, Tetsu
Koyanagi, Mitsumasa
description A self-assembly and electrostatic (SAE) carrier technology is developed for high-precision and high-throughput chip-to-wafer 3-D integration. In this paper, water surface tension-driven chip assembly is combined with electrostatic adhesion to keep high alignment accuracies obtained by the capillary self-assembly process. The self-assembled chips can be firmly fixed on an SAE carrier wafer by electrostatic adhesion, and then, the chips can be readily detached from the carrier by discharging and transferred to another carrier with a temporary adhesive. This paper describes the impact of chip clamping forces and electrical reliability of the SAE carrier on chips to be 3-D stacked in chip-to-wafer configuration. Through-Si via formation is demonstrated by using a via-last 3-D integration process based on the SAE carrier. The demonstration shows that the SAE carrier maintains higher chip alignment accuracies than does conventional carrier without electrostatic adhesion.
doi_str_mv 10.1109/TED.2017.2767598
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subjects Capillary self-assembly
chip-to-wafer 3-D integration
electrostatic adhesion
Electrostatics
Reliability engineering
Self-assembly
Surface discharges
Surface treatment
temporary bonding/debonding
transfer stacking
Wafer scale integration
title Self-Assembly and Electrostatic Carrier Technology for Via-Last TSV Formation Using Transfer Stacking-Based Chip-to-Wafer 3-D Integration
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