Design and Fabrication of VHF Tapped Power Inductors Using Nanogranular Magnetic Films

The design and fabrication of coupled inductors with low profile, low cost, and high power density for tapped-inductor high-step-down dc-dc power converters in the very-high-frequency (30-300 MHz) range are presented. The inductor consists of a multilayer thin-polyimide printed circuit board with na...

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Veröffentlicht in:IEEE transactions on power electronics 2012-12, Vol.27 (12), p.4965-4975
Hauptverfasser: Qiu, Jizheng, Sullivan, Charles R.
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container_title IEEE transactions on power electronics
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creator Qiu, Jizheng
Sullivan, Charles R.
description The design and fabrication of coupled inductors with low profile, low cost, and high power density for tapped-inductor high-step-down dc-dc power converters in the very-high-frequency (30-300 MHz) range are presented. The inductor consists of a multilayer thin-polyimide printed circuit board with nanogranular thin-film magnetic material deposited on both sides and on beveled cuts to form a fully linked closed core. The magnetic material Co-Zr-O has good soft magnetic properties, high resistivity, and high flux density capability. Multilayer Co-Zr-O/ZrO _2 thin films are used to improve the performance of the magnetic core. A winding loss model of this coupled inductor is presented. Coupled inductors with turns ratios 2 and 10 for several different converter applications have been designed, fabricated, and measured. Loss in the magnetic material is investigated. Small-signal and large-signal measurements show good performance of the fabricated components with high-frequency, high-field excitation.
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The inductor consists of a multilayer thin-polyimide printed circuit board with nanogranular thin-film magnetic material deposited on both sides and on beveled cuts to form a fully linked closed core. The magnetic material Co-Zr-O has good soft magnetic properties, high resistivity, and high flux density capability. Multilayer Co-Zr-O/ZrO _2 thin films are used to improve the performance of the magnetic core. A winding loss model of this coupled inductor is presented. Coupled inductors with turns ratios 2 and 10 for several different converter applications have been designed, fabricated, and measured. Loss in the magnetic material is investigated. 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Small-signal and large-signal measurements show good performance of the fabricated components with high-frequency, high-field excitation.</description><subject>Applied sciences</subject><subject>Co-Zr-O</subject><subject>Cobalt</subject><subject>Density</subject><subject>Ear</subject><subject>Electric currents</subject><subject>Electrical engineering. Electrical power engineering</subject><subject>Electronic equipment and fabrication. Passive components, printed wiring boards, connectics</subject><subject>Electronics</subject><subject>Exact sciences and technology</subject><subject>flexible printed circuit layout</subject><subject>Frequencies</subject><subject>Inductors</subject><subject>Magnetic cores</subject><subject>Magnetic devices</subject><subject>Magnetic hysteresis</subject><subject>Magnetic materials</subject><subject>Multilayers</subject><subject>Nanocomposites</subject><subject>Nanomaterials</subject><subject>Nanostructure</subject><subject>Power electronics, power supplies</subject><subject>Power supply</subject><subject>Saturation magnetization</subject><subject>Semiconductor electronics. Microelectronics. Optoelectronics. Solid state devices</subject><subject>soft thin-film nanogranular magnetic materials</subject><subject>Thin films</subject><subject>thin-film inductors</subject><subject>Transformers and inductors</subject><subject>VHF power inductors</subject><subject>Windings</subject><issn>0885-8993</issn><issn>1941-0107</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2012</creationdate><recordtype>article</recordtype><sourceid>RIE</sourceid><recordid>eNpdkEGP0zAQhS0EEmXhByAulhASl5QZO7HjI9rdsisV2EPZazRx7Mqr1C52IsS_J1WrPXCaw3zv6elj7D3CGhHMl93D7XYtAMVaoJFYyxdshabGChD0S7aCtm2q1hj5mr0p5QkA6wZwxR5vXAn7yCkOfEN9DpamkCJPnj_ebfiOjkc38If0x2V-H4fZTikX_quEuOc_KKZ9pjiPlPl32kc3Bcs3YTyUt-yVp7G4d5d7xXab2931XbX9-e3--uu2srJRUzV4AcK0va97Y1E3uq1p8N6TJSOM6G3vlpVKg6sbRC2MIS1goAYEGOnlFft8rj3m9Ht2ZeoOoVg3jhRdmkuHIFshG63Mgn78D31Kc47LuA4Vqgal1LBQeKZsTqVk57tjDgfKf5eq7iS6O4nuTqK7i-gl8-nSTMXS6BcjNpTnoFDKICi1cB_OXHDOPb8Vaq20lP8AJuyE1g</recordid><startdate>20121201</startdate><enddate>20121201</enddate><creator>Qiu, Jizheng</creator><creator>Sullivan, Charles R.</creator><general>IEEE</general><general>Institute of Electrical and Electronics Engineers</general><general>The Institute of Electrical and Electronics Engineers, Inc. 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The inductor consists of a multilayer thin-polyimide printed circuit board with nanogranular thin-film magnetic material deposited on both sides and on beveled cuts to form a fully linked closed core. The magnetic material Co-Zr-O has good soft magnetic properties, high resistivity, and high flux density capability. Multilayer Co-Zr-O/ZrO _2 thin films are used to improve the performance of the magnetic core. A winding loss model of this coupled inductor is presented. Coupled inductors with turns ratios 2 and 10 for several different converter applications have been designed, fabricated, and measured. Loss in the magnetic material is investigated. Small-signal and large-signal measurements show good performance of the fabricated components with high-frequency, high-field excitation.</abstract><cop>New York, NY</cop><pub>IEEE</pub><doi>10.1109/TPEL.2012.2193143</doi><tpages>11</tpages></addata></record>
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source IEEE Electronic Library (IEL)
subjects Applied sciences
Co-Zr-O
Cobalt
Density
Ear
Electric currents
Electrical engineering. Electrical power engineering
Electronic equipment and fabrication. Passive components, printed wiring boards, connectics
Electronics
Exact sciences and technology
flexible printed circuit layout
Frequencies
Inductors
Magnetic cores
Magnetic devices
Magnetic hysteresis
Magnetic materials
Multilayers
Nanocomposites
Nanomaterials
Nanostructure
Power electronics, power supplies
Power supply
Saturation magnetization
Semiconductor electronics. Microelectronics. Optoelectronics. Solid state devices
soft thin-film nanogranular magnetic materials
Thin films
thin-film inductors
Transformers and inductors
VHF power inductors
Windings
title Design and Fabrication of VHF Tapped Power Inductors Using Nanogranular Magnetic Films
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