Thin Film Solar Cells Fabricated Using Cross-Shaped Pattern Epilayer Lift-Off Technology for Substrate Recycling Applications

This study reports the use of cross-shaped pattern epitaxial lift-off (ELO) technology to release crack-free single crystal epilayers with a solar cell structure from a gallium arsenide (GaAs) substrate. A cross-shaped pattern array was used to define cell size and provide the etch path for the etch...

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Veröffentlicht in:IEEE transactions on electron devices 2012-03, Vol.59 (3), p.666-672
Hauptverfasser: HORNG, Ray-Hua, TSENG, Ming-Chun, WU, Fan-Lei, LI, Chia-Hao, WU, Chih-Hung, YANG, Min-De
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container_issue 3
container_start_page 666
container_title IEEE transactions on electron devices
container_volume 59
creator HORNG, Ray-Hua
TSENG, Ming-Chun
WU, Fan-Lei
LI, Chia-Hao
WU, Chih-Hung
YANG, Min-De
description This study reports the use of cross-shaped pattern epitaxial lift-off (ELO) technology to release crack-free single crystal epilayers with a solar cell structure from a gallium arsenide (GaAs) substrate. A cross-shaped pattern array was used to define cell size and provide the etch path for the etchant solution. AlAs was used as a sacrificial layer and etched using a hydrofluoric acid etchant through the cross-shaped hole. Results indicate that the entire wafer can be etched simultaneously. The desired carrier, i.e., the electroplate nickel substrate, can directly contact the epilayer without wax or low-viscosity epoxy, and can also be applied to an external force through magnetic attraction to decrease the release time. After the cross-shaped pattern ELO process, the separated GaAs substrate can be recycled through chemical cleaning. The performance of solar cells grown on new and recycled GaAs substrates remained above 90% of the initial performance when the substrate was recycled less than three times.
doi_str_mv 10.1109/TED.2011.2177986
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subjects Applied sciences
Chemicals
Electronics
Energy
Epitaxial lift-off (ELO)
Etching
Exact sciences and technology
Gallium arsenide
Natural energy
Nickel
Optoelectronic devices
Photovoltaic cells
Photovoltaic conversion
recycled substrate
Semiconductor electronics. Microelectronics. Optoelectronics. Solid state devices
Solar cells. Photoelectrochemical cells
Solar energy
Substrates
thin film solar cell
title Thin Film Solar Cells Fabricated Using Cross-Shaped Pattern Epilayer Lift-Off Technology for Substrate Recycling Applications
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