3-Dimensional Numerical Simulation of Open-Barrel Crimping Process
A study of an open-barrel crimping process of 7-stranded wire has been conducted using a full 3-dimensional non-linear explicit dynamic finite element model. 3D dynamic simulation of the crimping process allowed capturing parameters not available in commonly used 2D models, such as barrel and wire e...
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| creator | Zhmurkin, D.V. Corman, N.E. Copper, C.D. Hilty, R.D. |
| description | A study of an open-barrel crimping process of 7-stranded wire has been conducted using a full 3-dimensional non-linear explicit dynamic finite element model. 3D dynamic simulation of the crimping process allowed capturing parameters not available in commonly used 2D models, such as barrel and wire extrusion, effect of serrations, and effect of crimper geometry. The model was validated using experimental results. Numerical results indicate that elastic springback of the crimp, upon release of the tool pressure after crimping, is an essential design parameter engineered into a reliable crimped termination. The springback behavior was confirmed experimentally using metallurgical cross sections of terminals treated to reduce adhesion between the wire and the terminal. |
| doi_str_mv | 10.1109/HOLM.2008.ECP.41 |
| format | Conference Proceeding |
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The model was validated using experimental results. Numerical results indicate that elastic springback of the crimp, upon release of the tool pressure after crimping, is an essential design parameter engineered into a reliable crimped termination. The springback behavior was confirmed experimentally using metallurgical cross sections of terminals treated to reduce adhesion between the wire and the terminal.</description><identifier>ISSN: 1062-6808</identifier><identifier>ISBN: 1424419018</identifier><identifier>ISBN: 9781424419012</identifier><identifier>EISSN: 2158-9992</identifier><identifier>EISBN: 1424419026</identifier><identifier>EISBN: 9781424419029</identifier><identifier>DOI: 10.1109/HOLM.2008.ECP.41</identifier><identifier>LCCN: 88-645722</identifier><language>eng</language><publisher>IEEE</publisher><subject>Adhesives ; Conducting materials ; Conductors ; Copper ; Crimping ; Finite element methods ; Geometry ; Numerical simulation ; Solid modeling ; Wire</subject><ispartof>2008 Proceedings of the 54th IEEE Holm Conference on Electrical Contacts, 2008, p.178-184</ispartof><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://ieeexplore.ieee.org/document/4694942$$EHTML$$P50$$Gieee$$H</linktohtml><link.rule.ids>309,310,776,780,785,786,2052,27902,54895</link.rule.ids><linktorsrc>$$Uhttps://ieeexplore.ieee.org/document/4694942$$EView_record_in_IEEE$$FView_record_in_$$GIEEE</linktorsrc></links><search><creatorcontrib>Zhmurkin, D.V.</creatorcontrib><creatorcontrib>Corman, N.E.</creatorcontrib><creatorcontrib>Copper, C.D.</creatorcontrib><creatorcontrib>Hilty, R.D.</creatorcontrib><title>3-Dimensional Numerical Simulation of Open-Barrel Crimping Process</title><title>2008 Proceedings of the 54th IEEE Holm Conference on Electrical Contacts</title><addtitle>HOLM</addtitle><description>A study of an open-barrel crimping process of 7-stranded wire has been conducted using a full 3-dimensional non-linear explicit dynamic finite element model. 3D dynamic simulation of the crimping process allowed capturing parameters not available in commonly used 2D models, such as barrel and wire extrusion, effect of serrations, and effect of crimper geometry. The model was validated using experimental results. Numerical results indicate that elastic springback of the crimp, upon release of the tool pressure after crimping, is an essential design parameter engineered into a reliable crimped termination. The springback behavior was confirmed experimentally using metallurgical cross sections of terminals treated to reduce adhesion between the wire and the terminal.</description><subject>Adhesives</subject><subject>Conducting materials</subject><subject>Conductors</subject><subject>Copper</subject><subject>Crimping</subject><subject>Finite element methods</subject><subject>Geometry</subject><subject>Numerical simulation</subject><subject>Solid modeling</subject><subject>Wire</subject><issn>1062-6808</issn><issn>2158-9992</issn><isbn>1424419018</isbn><isbn>9781424419012</isbn><isbn>1424419026</isbn><isbn>9781424419029</isbn><fulltext>true</fulltext><rsrctype>conference_proceeding</rsrctype><creationdate>2008</creationdate><recordtype>conference_proceeding</recordtype><sourceid>6IE</sourceid><sourceid>RIE</sourceid><recordid>eNpFT01Lw0AUXD8Kxtq74CV_YON7-71Hm1YrVFNQz2WTvshKkpakPfjvDSg4lxlmYJhh7BYhQwR_vyrWL5kAcNky32QKz9g1KqEUehDmnCUCtePee3HxH6C7ZAmCEdw4cBOWOMeN0laIKzYbhi8YoTRoZxI2l3wRW-qGuO9Ck76eWupjNaq32J6acBztdF-nxYE6Pg99T02a97E9xO4z3fT7iobhhk3q0Aw0--Mp-3hcvucrvi6envOHNY9o9ZHbWihRllorHwCMBZRGalOCrcgROVVS2EkzPtBCeqytCc4GiUHsytI4J6fs7rc3EtH2MK4I_fdWGa-8EvIHs4dO2w</recordid><startdate>200810</startdate><enddate>200810</enddate><creator>Zhmurkin, D.V.</creator><creator>Corman, N.E.</creator><creator>Copper, C.D.</creator><creator>Hilty, R.D.</creator><general>IEEE</general><scope>6IE</scope><scope>6IH</scope><scope>CBEJK</scope><scope>RIE</scope><scope>RIO</scope></search><sort><creationdate>200810</creationdate><title>3-Dimensional Numerical Simulation of Open-Barrel Crimping Process</title><author>Zhmurkin, D.V. ; Corman, N.E. ; Copper, C.D. ; Hilty, R.D.</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-i175t-7f242bb5549a00670136356b07ce8ee84bead3644152391f76a87a31a2dbb6883</frbrgroupid><rsrctype>conference_proceedings</rsrctype><prefilter>conference_proceedings</prefilter><language>eng</language><creationdate>2008</creationdate><topic>Adhesives</topic><topic>Conducting materials</topic><topic>Conductors</topic><topic>Copper</topic><topic>Crimping</topic><topic>Finite element methods</topic><topic>Geometry</topic><topic>Numerical simulation</topic><topic>Solid modeling</topic><topic>Wire</topic><toplevel>online_resources</toplevel><creatorcontrib>Zhmurkin, D.V.</creatorcontrib><creatorcontrib>Corman, N.E.</creatorcontrib><creatorcontrib>Copper, C.D.</creatorcontrib><creatorcontrib>Hilty, R.D.</creatorcontrib><collection>IEEE Electronic Library (IEL) Conference Proceedings</collection><collection>IEEE Proceedings Order Plan (POP) 1998-present by volume</collection><collection>IEEE Xplore All Conference Proceedings</collection><collection>IEEE Electronic Library Online</collection><collection>IEEE Proceedings Order Plans (POP) 1998-present</collection></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext_linktorsrc</fulltext></delivery><addata><au>Zhmurkin, D.V.</au><au>Corman, N.E.</au><au>Copper, C.D.</au><au>Hilty, R.D.</au><format>book</format><genre>proceeding</genre><ristype>CONF</ristype><atitle>3-Dimensional Numerical Simulation of Open-Barrel Crimping Process</atitle><btitle>2008 Proceedings of the 54th IEEE Holm Conference on Electrical Contacts</btitle><stitle>HOLM</stitle><date>2008-10</date><risdate>2008</risdate><spage>178</spage><epage>184</epage><pages>178-184</pages><issn>1062-6808</issn><eissn>2158-9992</eissn><isbn>1424419018</isbn><isbn>9781424419012</isbn><eisbn>1424419026</eisbn><eisbn>9781424419029</eisbn><abstract>A study of an open-barrel crimping process of 7-stranded wire has been conducted using a full 3-dimensional non-linear explicit dynamic finite element model. 3D dynamic simulation of the crimping process allowed capturing parameters not available in commonly used 2D models, such as barrel and wire extrusion, effect of serrations, and effect of crimper geometry. The model was validated using experimental results. Numerical results indicate that elastic springback of the crimp, upon release of the tool pressure after crimping, is an essential design parameter engineered into a reliable crimped termination. The springback behavior was confirmed experimentally using metallurgical cross sections of terminals treated to reduce adhesion between the wire and the terminal.</abstract><pub>IEEE</pub><doi>10.1109/HOLM.2008.ECP.41</doi><tpages>7</tpages></addata></record> |
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| ispartof | 2008 Proceedings of the 54th IEEE Holm Conference on Electrical Contacts, 2008, p.178-184 |
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| language | eng |
| recordid | cdi_ieee_primary_4694942 |
| source | IEEE Electronic Library (IEL) Conference Proceedings |
| subjects | Adhesives Conducting materials Conductors Copper Crimping Finite element methods Geometry Numerical simulation Solid modeling Wire |
| title | 3-Dimensional Numerical Simulation of Open-Barrel Crimping Process |
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