Self-Assembly of Components using Shape-matching

This paper describes a process of mass self-assembly of micro-components onto a silicon substrate using mechanical shape-locking mechanism. Protrusions of certain pattern were electroplated onto 1 times 1 mm 2 micro-components. These protrusions served as a means for the micro-components to self-ass...

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Hauptverfasser: Ong, Y.Y., Lim, Y.L., Yan, L.L., Vempati, S., Liao, E.B., Kripesh, V., Yoon, S.U.
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creator Ong, Y.Y.
Lim, Y.L.
Yan, L.L.
Vempati, S.
Liao, E.B.
Kripesh, V.
Yoon, S.U.
description This paper describes a process of mass self-assembly of micro-components onto a silicon substrate using mechanical shape-locking mechanism. Protrusions of certain pattern were electroplated onto 1 times 1 mm 2 micro-components. These protrusions served as a means for the micro-components to self-assemble onto the cavity receptor sites of the silicon substrate. The protrusions also served as an electrical interconnection between the micro-components and substrate. The self-assembly yield on an 8" wafer with ~1700 receptor sites is about 90% within 10 min. This parallel assembly technique demonstrates higher throughput for mass production, as compared to the conventional 'pick and place' technique.
doi_str_mv 10.1109/EPTC.2007.4469815
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subjects Copper
Fabrication
Manipulators
Robotic assembly
Self-assembly
Shape
Silicon
Substrates
Throughput
Wafer bonding
title Self-Assembly of Components using Shape-matching
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