Accurate alignment of laminate materials using sensor-based robot techniques

Assembly accuracies of 0.05-0.1 mm, needed for electronic product manufacture, are attainable with current automated manufacturing equipment. Aggressive electronic system designs will require manufacturing accuracies in the range of 0.005-0.01 mm. A system and strategy is described here to fabricate...

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Hauptverfasser: Brennemann, A.E., Hammer, R., Hollis, R.L., Jecusco, W.V.
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creator Brennemann, A.E.
Hammer, R.
Hollis, R.L.
Jecusco, W.V.
description Assembly accuracies of 0.05-0.1 mm, needed for electronic product manufacture, are attainable with current automated manufacturing equipment. Aggressive electronic system designs will require manufacturing accuracies in the range of 0.005-0.01 mm. A system and strategy is described here to fabricate circuit boards requiring alignment accuracies of 7.5 /spl mu/m using existing automation equipment with enhancements and typical manufacturing line fixtures. The system, configured as a pilot workcell, consisted of an IBM 7576 coarse positioning robot, a fine positioning manipulator, an optical sensing system and a unique bracing method to reduce environmental disturbances. The strategy was to use a coarse/fine placement technique with sensing to align, stack and bond individual test laminates with patterns of 100 /spl mu/m holes. The results showed that pairs of holes were consistently aligned to 2-5 /spl mu/m which surpasses the 7.5 /spl mu/m manufacturing requirement.< >
doi_str_mv 10.1109/ROBOT.1994.350947
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source IEEE Electronic Library (IEL) Conference Proceedings
subjects Electronic equipment manufacture
Fixtures
Laminates
Manipulators
Manufacturing automation
Optical sensors
Printed circuits
Robot sensing systems
Robotic assembly
Robotics and automation
title Accurate alignment of laminate materials using sensor-based robot techniques
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