Barrier-first integration for improved reliability in copper dual damascene interconnects

A new PVD barrier process is demonstrated that eliminates critical dimension (CD) loss and copper contamination of intra-layer dielectric (ILD) caused by conventional argon sputter precleans. In this process, a layer of Ta(N) is first deposited to protect the via sidewalls from contamination, then a...

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Hauptverfasser: Alers, G.B., Rozbicki, R.T., Harm, G.J., Kailasam, S.K., Ray, G.W., Danek, M.
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creator Alers, G.B.
Rozbicki, R.T.
Harm, G.J.
Kailasam, S.K.
Ray, G.W.
Danek, M.
description A new PVD barrier process is demonstrated that eliminates critical dimension (CD) loss and copper contamination of intra-layer dielectric (ILD) caused by conventional argon sputter precleans. In this process, a layer of Ta(N) is first deposited to protect the via sidewalls from contamination, then an RF bias is applied to the wafer during subsequent barrier deposition such that there is a net etch (resputter) from the bottom of the vias. The resputter step allows effective removal of Cu oxide and etch-residues without contamination of the dielectric with resputtered copper, and without faceting of the ILD. This barrier-first scheme improves via resistance, ILD reliability, via stress migration and electromigration performance relative to a conventional argon sputter preclean.
doi_str_mv 10.1109/IITC.2003.1219702
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source IEEE Electronic Library (IEL) Conference Proceedings
subjects Argon
Atherosclerosis
Contamination
Copper
Dielectric losses
Electromigration
Protection
Radio frequency
Sputter etching
Stress
title Barrier-first integration for improved reliability in copper dual damascene interconnects
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