Progressive damage analysis of carbon fiber-reinforced additive manufacturing composites
Fiber-reinforced additive manufacturing (FRAM) is used in aeronautics, sports, and manufacturing. FRAM composites display better properties than AM polymers and better manufacturability than traditional composite manufacturing. However, their mechanical properties, damage behavior, and failure mecha...
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| Veröffentlicht in: | International journal of advanced manufacturing technology 2023-05, Vol.126 (5-6), p.2617-2631 |
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| creator | León-Becerra, Juan Hidalgo-Salazar, Miguel Ángel González-Estrada, Octavio Andrés |
| description | Fiber-reinforced additive manufacturing (FRAM) is used in aeronautics, sports, and manufacturing. FRAM composites display better properties than AM polymers and better manufacturability than traditional composite manufacturing. However, their mechanical properties, damage behavior, and failure mechanisms are still active research topics because of their recent development. To assess its prediction capabilities, the present work aims to develop a progressive failure analysis of FRAM composites via the continuum damage mechanics (CDM) method. This approach relies on a reduced methodology, allowing few tests to determine the damage parameters. This work extends engineering design tools by assessing a damage method, estimating progressive damage and its link with damage variables. Previous works in damage mechanics of AM are scarce, requiring extensive experimentation and programming while this work presents a model with ease of implementation, yet accurate results. Progressive damage analysis is performed in continuous fiber-reinforced additive manufacturing parts with fiberglass, Kevlar reinforcements, and polymeric regions made of Onyx material, a chopped carbon fiber-reinforced polymer matrix composite. Results show that despite the large void fraction, configurable parameters, and degrees of freedom, CDM models are suitable for the progressive damage analysis of FRAM. Possible applications of this work could be in progressive damage failure analysis (PDFA) of FRAM, and also to enhance the design and optimization workflow with parts in aerospace, automotive, manufacturing, and biomedical sectors. |
| doi_str_mv | 10.1007/s00170-023-11256-w |
| format | Article |
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FRAM composites display better properties than AM polymers and better manufacturability than traditional composite manufacturing. However, their mechanical properties, damage behavior, and failure mechanisms are still active research topics because of their recent development. To assess its prediction capabilities, the present work aims to develop a progressive failure analysis of FRAM composites via the continuum damage mechanics (CDM) method. This approach relies on a reduced methodology, allowing few tests to determine the damage parameters. This work extends engineering design tools by assessing a damage method, estimating progressive damage and its link with damage variables. Previous works in damage mechanics of AM are scarce, requiring extensive experimentation and programming while this work presents a model with ease of implementation, yet accurate results. Progressive damage analysis is performed in continuous fiber-reinforced additive manufacturing parts with fiberglass, Kevlar reinforcements, and polymeric regions made of Onyx material, a chopped carbon fiber-reinforced polymer matrix composite. Results show that despite the large void fraction, configurable parameters, and degrees of freedom, CDM models are suitable for the progressive damage analysis of FRAM. 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FRAM composites display better properties than AM polymers and better manufacturability than traditional composite manufacturing. However, their mechanical properties, damage behavior, and failure mechanisms are still active research topics because of their recent development. To assess its prediction capabilities, the present work aims to develop a progressive failure analysis of FRAM composites via the continuum damage mechanics (CDM) method. This approach relies on a reduced methodology, allowing few tests to determine the damage parameters. This work extends engineering design tools by assessing a damage method, estimating progressive damage and its link with damage variables. Previous works in damage mechanics of AM are scarce, requiring extensive experimentation and programming while this work presents a model with ease of implementation, yet accurate results. Progressive damage analysis is performed in continuous fiber-reinforced additive manufacturing parts with fiberglass, Kevlar reinforcements, and polymeric regions made of Onyx material, a chopped carbon fiber-reinforced polymer matrix composite. Results show that despite the large void fraction, configurable parameters, and degrees of freedom, CDM models are suitable for the progressive damage analysis of FRAM. Possible applications of this work could be in progressive damage failure analysis (PDFA) of FRAM, and also to enhance the design and optimization workflow with parts in aerospace, automotive, manufacturing, and biomedical sectors.</description><subject>Additive manufacturing</subject><subject>Aerospace industry</subject><subject>Aramid fiber reinforced plastics</subject><subject>CAE) and Design</subject><subject>Carbon fiber reinforced plastics</subject><subject>Carbon fiber reinforcement</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Continuous fibers</subject><subject>Continuum damage mechanics</subject><subject>Damage assessment</subject><subject>Design engineering</subject><subject>Design improvements</subject><subject>Design optimization</subject><subject>Engineering</subject><subject>Failure analysis</subject><subject>Failure mechanisms</subject><subject>Fiber composites</subject><subject>Fiber reinforced polymers</subject><subject>Fiberglass</subject><subject>Glass fiber reinforced plastics</subject><subject>Industrial and Production Engineering</subject><subject>Kevlar (trademark)</subject><subject>Manufacturability</subject><subject>Manufacturing</subject><subject>Mechanical Engineering</subject><subject>Mechanical properties</subject><subject>Mechanics</subject><subject>Mechanics of materials</subject><subject>Media Management</subject><subject>Original Article</subject><subject>Parameters</subject><subject>Physics</subject><subject>Polymer matrix composites</subject><subject>Void fraction</subject><subject>Workflow</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2023</creationdate><recordtype>article</recordtype><sourceid>AFKRA</sourceid><sourceid>BENPR</sourceid><sourceid>CCPQU</sourceid><sourceid>DWQXO</sourceid><recordid>eNp9kEFLwzAYhoMoOKd_wFPBk4fol6RN2-MY6oSBHhS8hTT9MjPWZibtZP_ezorePAU-nueFPIRcMrhhAPltBGA5UOCCMsYzST-PyISlQlABLDsmE-CyoCKXxSk5i3E94JLJYkLenoNfBYzR7TCpdaNXmOhWb_bRxcTbxOhQ-TaxrsJAA7rW-mCwTnRdu-7gNLrtrTZdH1y7Soxvtj66DuM5ObF6E_Hi552S1_u7l_mCLp8eHuezJTUiEx2tUQKKorRpVtYFlNwynZaZ4NqiqTLDbJ0brFJT6aqEmhuNIgdRVgxFymQqpuR63H3XG7UNrtFhr7x2ajFbqsMNUkjlkGLHBvZqZLfBf_QYO7X2fRh-GxUvQHJZ5nk5UHykTPAxBrS_swzUobYaa6uhtvqurT4HSYxS3B5CYPib_sf6AiMTg_E</recordid><startdate>20230501</startdate><enddate>20230501</enddate><creator>León-Becerra, Juan</creator><creator>Hidalgo-Salazar, Miguel Ángel</creator><creator>González-Estrada, Octavio Andrés</creator><general>Springer London</general><general>Springer Nature B.V</general><general>Springer Verlag</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>1XC</scope><orcidid>https://orcid.org/0000-0002-1740-3127</orcidid><orcidid>https://orcid.org/0000-0002-2778-3389</orcidid></search><sort><creationdate>20230501</creationdate><title>Progressive damage analysis of carbon fiber-reinforced additive manufacturing composites</title><author>León-Becerra, Juan ; Hidalgo-Salazar, Miguel Ángel ; González-Estrada, Octavio Andrés</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c353t-de60e389f459d8092f1a49532afecb5c1fd7ceb4cbab90d2cae37039b1e341643</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2023</creationdate><topic>Additive manufacturing</topic><topic>Aerospace industry</topic><topic>Aramid fiber reinforced plastics</topic><topic>CAE) and Design</topic><topic>Carbon fiber reinforced plastics</topic><topic>Carbon fiber reinforcement</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Continuous fibers</topic><topic>Continuum damage mechanics</topic><topic>Damage assessment</topic><topic>Design engineering</topic><topic>Design improvements</topic><topic>Design optimization</topic><topic>Engineering</topic><topic>Failure analysis</topic><topic>Failure mechanisms</topic><topic>Fiber composites</topic><topic>Fiber reinforced polymers</topic><topic>Fiberglass</topic><topic>Glass fiber reinforced plastics</topic><topic>Industrial and Production Engineering</topic><topic>Kevlar (trademark)</topic><topic>Manufacturability</topic><topic>Manufacturing</topic><topic>Mechanical Engineering</topic><topic>Mechanical properties</topic><topic>Mechanics</topic><topic>Mechanics of materials</topic><topic>Media Management</topic><topic>Original Article</topic><topic>Parameters</topic><topic>Physics</topic><topic>Polymer matrix composites</topic><topic>Void fraction</topic><topic>Workflow</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>León-Becerra, Juan</creatorcontrib><creatorcontrib>Hidalgo-Salazar, Miguel Ángel</creatorcontrib><creatorcontrib>González-Estrada, Octavio Andrés</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>Hyper Article en Ligne (HAL)</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>León-Becerra, Juan</au><au>Hidalgo-Salazar, Miguel Ángel</au><au>González-Estrada, Octavio Andrés</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Progressive damage analysis of carbon fiber-reinforced additive manufacturing composites</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2023-05-01</date><risdate>2023</risdate><volume>126</volume><issue>5-6</issue><spage>2617</spage><epage>2631</epage><pages>2617-2631</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>Fiber-reinforced additive manufacturing (FRAM) is used in aeronautics, sports, and manufacturing. 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| subjects | Additive manufacturing Aerospace industry Aramid fiber reinforced plastics CAE) and Design Carbon fiber reinforced plastics Carbon fiber reinforcement Computer-Aided Engineering (CAD Continuous fibers Continuum damage mechanics Damage assessment Design engineering Design improvements Design optimization Engineering Failure analysis Failure mechanisms Fiber composites Fiber reinforced polymers Fiberglass Glass fiber reinforced plastics Industrial and Production Engineering Kevlar (trademark) Manufacturability Manufacturing Mechanical Engineering Mechanical properties Mechanics Mechanics of materials Media Management Original Article Parameters Physics Polymer matrix composites Void fraction Workflow |
| title | Progressive damage analysis of carbon fiber-reinforced additive manufacturing composites |
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