Surface Modification of 304L Stainless Steel and Interface Engineering by HiPIMS Pre-Treatment

A clean and defect-free substrate/coating interface is required to guarantee good adhesion of coatings under service conditions. For this purpose, an etching pre-treatment using High-Power Impulse Magnetron Sputtering (HiPIMS) was performed to modify the surface of 304L stainless steel. The effect o...

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Veröffentlicht in:Coatings (Basel) 2022-06, Vol.12 (6), p.727
Hauptverfasser: Chabanon, Angélique, Michau, Alexandre, Schlegel, Michel Léon, Gündüz, Deniz C., Puga, Beatriz, Miserque, Frédéric, Schuster, Frédéric, Maskrot, Hicham, Pareige, Cristelle, Cadel, Emmanuel, Beainy, Georges, Cloute-Cazalaa, Véronique, Narasimalu, Srikanth, Yao, Bingqing, Dong, Zhili, Balbaud-Célérier, Fanny
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container_end_page
container_issue 6
container_start_page 727
container_title Coatings (Basel)
container_volume 12
creator Chabanon, Angélique
Michau, Alexandre
Schlegel, Michel Léon
Gündüz, Deniz C.
Puga, Beatriz
Miserque, Frédéric
Schuster, Frédéric
Maskrot, Hicham
Pareige, Cristelle
Cadel, Emmanuel
Beainy, Georges
Cloute-Cazalaa, Véronique
Narasimalu, Srikanth
Yao, Bingqing
Dong, Zhili
Balbaud-Célérier, Fanny
description A clean and defect-free substrate/coating interface is required to guarantee good adhesion of coatings under service conditions. For this purpose, an etching pre-treatment using High-Power Impulse Magnetron Sputtering (HiPIMS) was performed to modify the surface of 304L stainless steel. The effect of three etching procedures on the substrate properties, such as corrosion resistance and adhesion, was investigated with unprecedented spatial resolution and spectroscopic details. Glancing angle X-ray diffraction showed modification in phase content but no neoformation after steel etching. X-ray photoelectron spectroscopy confirmed the presence of etchant species (6–7 at.%) on the extreme surface of the substrate. Transmission Electron Microscopy and Atomic Probe Tomography showed that the interface was less than a few nanometers wide. Polarization curves in a nitric acid solution at boiling temperature showed, for the first time, that the Ti+ and Zr+ etchings decreased the corrosion current density compared to the untreated original surface. Scratch-test measurements indicated better substrate/coating adhesion using HiPIMS metal ion etching. Electrochemical characterization revealed that Zr etching and thin coating improve the anti-corrosion properties of stainless steel in strong nitric acid conditions.
doi_str_mv 10.3390/coatings12060727
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For this purpose, an etching pre-treatment using High-Power Impulse Magnetron Sputtering (HiPIMS) was performed to modify the surface of 304L stainless steel. The effect of three etching procedures on the substrate properties, such as corrosion resistance and adhesion, was investigated with unprecedented spatial resolution and spectroscopic details. Glancing angle X-ray diffraction showed modification in phase content but no neoformation after steel etching. X-ray photoelectron spectroscopy confirmed the presence of etchant species (6–7 at.%) on the extreme surface of the substrate. Transmission Electron Microscopy and Atomic Probe Tomography showed that the interface was less than a few nanometers wide. Polarization curves in a nitric acid solution at boiling temperature showed, for the first time, that the Ti+ and Zr+ etchings decreased the corrosion current density compared to the untreated original surface. Scratch-test measurements indicated better substrate/coating adhesion using HiPIMS metal ion etching. Electrochemical characterization revealed that Zr etching and thin coating improve the anti-corrosion properties of stainless steel in strong nitric acid conditions.</description><identifier>ISSN: 2079-6412</identifier><identifier>EISSN: 2079-6412</identifier><identifier>DOI: 10.3390/coatings12060727</identifier><language>eng</language><publisher>Basel: MDPI AG</publisher><subject>Adhesion ; Austenitic stainless steels ; Bias ; Chemical bonds ; Condensed Matter ; Corrosion currents ; Corrosion effects ; Corrosion prevention ; Corrosion resistance ; Corrosion resistant steels ; Electrochemical analysis ; Engineering Sciences ; Etchants ; Interfaces ; Ion etching ; Magnetron sputtering ; Materials ; Mechanical properties ; Nitric acid ; Photoelectrons ; Physics ; Plasma etching ; Pretreatment ; Protective coatings ; Spatial resolution ; Stainless steel ; Substrates ; Titanium ; Zirconium</subject><ispartof>Coatings (Basel), 2022-06, Vol.12 (6), p.727</ispartof><rights>2022 by the authors. 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source MDPI - Multidisciplinary Digital Publishing Institute; EZB-FREE-00999 freely available EZB journals; Alma/SFX Local Collection
subjects Adhesion
Austenitic stainless steels
Bias
Chemical bonds
Condensed Matter
Corrosion currents
Corrosion effects
Corrosion prevention
Corrosion resistance
Corrosion resistant steels
Electrochemical analysis
Engineering Sciences
Etchants
Interfaces
Ion etching
Magnetron sputtering
Materials
Mechanical properties
Nitric acid
Photoelectrons
Physics
Plasma etching
Pretreatment
Protective coatings
Spatial resolution
Stainless steel
Substrates
Titanium
Zirconium
title Surface Modification of 304L Stainless Steel and Interface Engineering by HiPIMS Pre-Treatment
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