Pt-modified Ni aluminides, MCrAlY-base multilayer coatings and TBC systems fabricated by Spark Plasma Sintering for the protection of Ni-base superalloys

Pt-modified Ni aluminides and MCrAlY coatings (where M = Ni and/or Co) are widely used on turbine blades and vanes for protection against oxidation and corrosion and as bond coatings in thermal barrier coating (TBC) systems. The present work shows the ability of a new fabrication technique, the Spar...

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Veröffentlicht in:Surface & coatings technology 2009-12, Vol.204 (6), p.771-778
Hauptverfasser: Monceau, Daniel, Oquab, Djar, Estournes, Claude, Boidot, Mathieu, Selezneff, Serge, Thebault, Yannick, Cadoret, Yannick
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container_end_page 778
container_issue 6
container_start_page 771
container_title Surface & coatings technology
container_volume 204
creator Monceau, Daniel
Oquab, Djar
Estournes, Claude
Boidot, Mathieu
Selezneff, Serge
Thebault, Yannick
Cadoret, Yannick
description Pt-modified Ni aluminides and MCrAlY coatings (where M = Ni and/or Co) are widely used on turbine blades and vanes for protection against oxidation and corrosion and as bond coatings in thermal barrier coating (TBC) systems. The present work shows the ability of a new fabrication technique, the Spark Plasma Sintering, to develop rapidly new coating compositions and microstructures. This technique allows combining powders and metallic foils on a superalloy substrate in order to obtain multilayered coatings in a single short experiment. Fabrication of MCrAlY overlays with local Pt and/or Al enrichment is shown, as well as fabrication of coatings made of ζ-PtAl 2, ε-PtAl, α-AlNiPt 2, martensitic β - (Ni,Pt)Al or Pt-rich γ/γ′ phases. The realization of a complete TBC system with a porous and adherent Yttria Stabilized Zirconia (YSZ) layer on a γ/γ′ low mass bond coating is also demonstrated. Difficulties of fabrication are reviewed and discussed, such as Y segregation, risks of carburization, local overheating, or difficulty to coat complex shape parts. Finally, some first results of cyclic oxidation are given.
doi_str_mv 10.1016/j.surfcoat.2009.09.054
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source ScienceDirect Journals (5 years ago - present)
subjects Aluminide
Applied sciences
Corrosion
Cross-disciplinary physics: materials science
rheology
Engineering Sciences
Exact sciences and technology
High temperature coatings
Materials
Materials science
MCrAlY
Metallic coatings
Metals. Metallurgy
Nonmetallic coatings
Oxidation
Physics
Powder metallurgy. Composite materials
Production techniques
Sintered metals and alloys. Pseudo alloys. Cermets
Spark Plasma Sintering
Surface treatment
Surface treatments
TBC
title Pt-modified Ni aluminides, MCrAlY-base multilayer coatings and TBC systems fabricated by Spark Plasma Sintering for the protection of Ni-base superalloys
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