Improvement of ductility for squeeze cast 2017 A wrought aluminum alloy using the Taguchi method

In this paper, the influence of process parameters on the ductility during squeeze casting of 2017 A wrought aluminum alloy is studied. The Taguchi method of design of experiments was employed to optimize the process parameters and to increase the elongation percent. A 3-factor, 3-level casting expe...

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Veröffentlicht in:International journal of advanced manufacturing technology 2015-06, Vol.78 (9-12), p.2069-2077
Hauptverfasser: Souissi, Najib, Souissi, Slim, Lecompte, Jean-Pierre, Amar, Mohamed Ben, Bradai, Chedly, Halouani, Foued
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container_issue 9-12
container_start_page 2069
container_title International journal of advanced manufacturing technology
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creator Souissi, Najib
Souissi, Slim
Lecompte, Jean-Pierre
Amar, Mohamed Ben
Bradai, Chedly
Halouani, Foued
description In this paper, the influence of process parameters on the ductility during squeeze casting of 2017 A wrought aluminum alloy is studied. The Taguchi method of design of experiments was employed to optimize the process parameters and to increase the elongation percent. A 3-factor, 3-level casting experiment is conducted by Taguchi L 9 orthogonal array through the statistical design method. Then, the input parameters are considered here including squeeze pressure, melt temperature, and die preheating temperature with three levels. The optimum casting parameters to acquire higher ductility were predicted, and the individual importance of each parameter was evaluated by examining the signal-to-noise (S/N) ratio and analysis of variance (ANOVA) results. The optimum levels of the squeeze pressure, melt temperature, and die preheating temperature were found to be 90 MPa, 700, and 200 °C, respectively. The ANOVA results indicated that the squeeze pressure has the higher statistical effect on the elongation percent, followed by the melt temperature and die preheating temperature. Optical microscopy and scanning electron microscopy (SEM) analysis were used to discuss the effect of pressure levels on the microstructure and the fracture characterization of the investigated alloy.
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subjects Aluminum alloys
Aluminum base alloys
CAE) and Design
Chemical Sciences
Computer-Aided Engineering (CAD
Design of experiments
Design optimization
Die casting
Dies
Ductility
Ductility tests
Elongation
Engineering
Engineering Sciences
Heating
Industrial and Production Engineering
Level (quantity)
Material chemistry
Materials
Mechanical Engineering
Media Management
Melt temperature
Microscopy
Optical microscopy
Original Article
Orthogonal arrays
Pressure effects
Process parameters
Scanning electron microscopy
Squeeze casting
Taguchi methods
Variance analysis
title Improvement of ductility for squeeze cast 2017 A wrought aluminum alloy using the Taguchi method
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