Minimum quantity lubrication advantages when applied to insert flank face in milling

This study compares tool life and surface roughness in milling of X100CrMoV5 mold steel for different lubrication conditions: dry machining, minimum quantity lubrication (MQL) through inner channels oriented to insert rake face, and MQL through inner channels oriented to insert flank face. It was pr...

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Veröffentlicht in:International journal of advanced manufacturing technology 2017-09, Vol.92 (5-8), p.2391-2399
Hauptverfasser: Werda, Sana, Duchosal, Arnaud, Le Quilliec, Guénhaël, Morandeau, Antoine, Leroy, René
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container_end_page 2399
container_issue 5-8
container_start_page 2391
container_title International journal of advanced manufacturing technology
container_volume 92
creator Werda, Sana
Duchosal, Arnaud
Le Quilliec, Guénhaël
Morandeau, Antoine
Leroy, René
description This study compares tool life and surface roughness in milling of X100CrMoV5 mold steel for different lubrication conditions: dry machining, minimum quantity lubrication (MQL) through inner channels oriented to insert rake face, and MQL through inner channels oriented to insert flank face. It was proven that the tool life using MQL to flank face is increased by about 28.5% compared to dry cutting and about 11% compared with MQL to rake face. The improvement was proved to be a consequence of better lubrication on tool/chip and tool/workpiece interfaces. In fact, applying MQL to flank face generated longer and thinner chips compared to MQL applied to rake face and dry machining due to a lower friction effect. Additionally, SEM analysis revealed that MQL to insert flank face reduced the amount of adhesion materials compared to MQL on rake face and dry machining. Thus, this work shows that MQL applied through inner channels to insert flank face in milling can provide significant improvements in the cutting tool wear rate and/or productivity of cutting tool.
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subjects Adhesive wear
CAE) and Design
Channels
Chips
Computer-Aided Engineering (CAD
Cutting tool materials
Cutting tools
Cutting wear
Dry machining
Engineering
Engineering Sciences
Friction
Industrial and Production Engineering
Lubrication
Machine tool industry
Machine tools
Machining
Mechanical Engineering
Mechanics
Mechanics of materials
Media Management
Milling (machining)
Molds
Original Article
Solid mechanics
Surface roughness
Tool life
Tool wear
Wear rate
Workpieces
title Minimum quantity lubrication advantages when applied to insert flank face in milling
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