Minimum quantity lubrication advantages when applied to insert flank face in milling
This study compares tool life and surface roughness in milling of X100CrMoV5 mold steel for different lubrication conditions: dry machining, minimum quantity lubrication (MQL) through inner channels oriented to insert rake face, and MQL through inner channels oriented to insert flank face. It was pr...
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Veröffentlicht in: | International journal of advanced manufacturing technology 2017-09, Vol.92 (5-8), p.2391-2399 |
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creator | Werda, Sana Duchosal, Arnaud Le Quilliec, Guénhaël Morandeau, Antoine Leroy, René |
description | This study compares tool life and surface roughness in milling of X100CrMoV5 mold steel for different lubrication conditions: dry machining, minimum quantity lubrication (MQL) through inner channels oriented to insert rake face, and MQL through inner channels oriented to insert flank face. It was proven that the tool life using MQL to flank face is increased by about 28.5% compared to dry cutting and about 11% compared with MQL to rake face. The improvement was proved to be a consequence of better lubrication on tool/chip and tool/workpiece interfaces. In fact, applying MQL to flank face generated longer and thinner chips compared to MQL applied to rake face and dry machining due to a lower friction effect. Additionally, SEM analysis revealed that MQL to insert flank face reduced the amount of adhesion materials compared to MQL on rake face and dry machining. Thus, this work shows that MQL applied through inner channels to insert flank face in milling can provide significant improvements in the cutting tool wear rate and/or productivity of cutting tool. |
doi_str_mv | 10.1007/s00170-017-0317-y |
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It was proven that the tool life using MQL to flank face is increased by about 28.5% compared to dry cutting and about 11% compared with MQL to rake face. The improvement was proved to be a consequence of better lubrication on tool/chip and tool/workpiece interfaces. In fact, applying MQL to flank face generated longer and thinner chips compared to MQL applied to rake face and dry machining due to a lower friction effect. Additionally, SEM analysis revealed that MQL to insert flank face reduced the amount of adhesion materials compared to MQL on rake face and dry machining. Thus, this work shows that MQL applied through inner channels to insert flank face in milling can provide significant improvements in the cutting tool wear rate and/or productivity of cutting tool.</description><identifier>ISSN: 0268-3768</identifier><identifier>EISSN: 1433-3015</identifier><identifier>DOI: 10.1007/s00170-017-0317-y</identifier><language>eng</language><publisher>London: Springer London</publisher><subject>Adhesive wear ; CAE) and Design ; Channels ; Chips ; Computer-Aided Engineering (CAD ; Cutting tool materials ; Cutting tools ; Cutting wear ; Dry machining ; Engineering ; Engineering Sciences ; Friction ; Industrial and Production Engineering ; Lubrication ; Machine tool industry ; Machine tools ; Machining ; Mechanical Engineering ; Mechanics ; Mechanics of materials ; Media Management ; Milling (machining) ; Molds ; Original Article ; Solid mechanics ; Surface roughness ; Tool life ; Tool wear ; Wear rate ; Workpieces</subject><ispartof>International journal of advanced manufacturing technology, 2017-09, Vol.92 (5-8), p.2391-2399</ispartof><rights>Springer-Verlag London 2017</rights><rights>Copyright Springer Science & Business Media 2017</rights><rights>The International Journal of Advanced Manufacturing Technology is a copyright of Springer, (2017). All Rights Reserved.</rights><rights>Springer-Verlag London 2017.</rights><rights>Distributed under a Creative Commons Attribution 4.0 International License</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c406t-284ac51f6254e8fa429e8d31cbf53660ad892ce613e4720c9c7a4ce1d8a51fe73</citedby><cites>FETCH-LOGICAL-c406t-284ac51f6254e8fa429e8d31cbf53660ad892ce613e4720c9c7a4ce1d8a51fe73</cites><orcidid>0000-0003-4402-295X</orcidid></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://link.springer.com/content/pdf/10.1007/s00170-017-0317-y$$EPDF$$P50$$Gspringer$$H</linktopdf><linktohtml>$$Uhttps://link.springer.com/10.1007/s00170-017-0317-y$$EHTML$$P50$$Gspringer$$H</linktohtml><link.rule.ids>230,314,776,780,881,27901,27902,41464,42533,51294</link.rule.ids><backlink>$$Uhttps://hal.science/hal-01770689$$DView record in HAL$$Hfree_for_read</backlink></links><search><creatorcontrib>Werda, Sana</creatorcontrib><creatorcontrib>Duchosal, Arnaud</creatorcontrib><creatorcontrib>Le Quilliec, Guénhaël</creatorcontrib><creatorcontrib>Morandeau, Antoine</creatorcontrib><creatorcontrib>Leroy, René</creatorcontrib><title>Minimum quantity lubrication advantages when applied to insert flank face in milling</title><title>International journal of advanced manufacturing technology</title><addtitle>Int J Adv Manuf Technol</addtitle><description>This study compares tool life and surface roughness in milling of X100CrMoV5 mold steel for different lubrication conditions: dry machining, minimum quantity lubrication (MQL) through inner channels oriented to insert rake face, and MQL through inner channels oriented to insert flank face. It was proven that the tool life using MQL to flank face is increased by about 28.5% compared to dry cutting and about 11% compared with MQL to rake face. The improvement was proved to be a consequence of better lubrication on tool/chip and tool/workpiece interfaces. In fact, applying MQL to flank face generated longer and thinner chips compared to MQL applied to rake face and dry machining due to a lower friction effect. Additionally, SEM analysis revealed that MQL to insert flank face reduced the amount of adhesion materials compared to MQL on rake face and dry machining. Thus, this work shows that MQL applied through inner channels to insert flank face in milling can provide significant improvements in the cutting tool wear rate and/or productivity of cutting tool.</description><subject>Adhesive wear</subject><subject>CAE) and Design</subject><subject>Channels</subject><subject>Chips</subject><subject>Computer-Aided Engineering (CAD</subject><subject>Cutting tool materials</subject><subject>Cutting tools</subject><subject>Cutting wear</subject><subject>Dry machining</subject><subject>Engineering</subject><subject>Engineering Sciences</subject><subject>Friction</subject><subject>Industrial and Production Engineering</subject><subject>Lubrication</subject><subject>Machine tool industry</subject><subject>Machine tools</subject><subject>Machining</subject><subject>Mechanical Engineering</subject><subject>Mechanics</subject><subject>Mechanics of materials</subject><subject>Media Management</subject><subject>Milling (machining)</subject><subject>Molds</subject><subject>Original Article</subject><subject>Solid mechanics</subject><subject>Surface roughness</subject><subject>Tool life</subject><subject>Tool wear</subject><subject>Wear rate</subject><subject>Workpieces</subject><issn>0268-3768</issn><issn>1433-3015</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2017</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNp9kU9LwzAYxoMoOKcfwFvAk4dq_jVJj2OoEyZe5jlkabpldm2XtJN-e1Mq4sVd3pCH3_Py8D4A3GL0gBESjwEhLFASR4JoHP0ZmGBGaUIRTs_BBBEuEyq4vARXIewizTGXE7B6c5Xbd3t46HTVuraHZbf2zujW1RXU-TGqemMD_Nra-G-a0tkctjV0VbC-hUWpq09YaGOjAveuLF21uQYXhS6Dvfl5p-Dj-Wk1XyTL95fX-WyZGIZ4mxDJtElxwUnKrCw0I5mVOcVmXaSUc6RzmRFjOaaWCYJMZoRmxuJc6uiygk7B_bh3q0vVeLfXvle1dmoxW6pBi-cQiMvsiCN7N7KNrw-dDa3a1Z2vYjxFWIakwPFEJynCCU3TVKJTFM4oJlIywiKFR8r4OgRvi9-IGKmhNDWWNqRUQ2mqjx4yekJkq431fzb_a_oGNtOYEQ</recordid><startdate>20170901</startdate><enddate>20170901</enddate><creator>Werda, Sana</creator><creator>Duchosal, Arnaud</creator><creator>Le Quilliec, Guénhaël</creator><creator>Morandeau, Antoine</creator><creator>Leroy, René</creator><general>Springer London</general><general>Springer Nature B.V</general><general>Springer Verlag</general><scope>AAYXX</scope><scope>CITATION</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>BENPR</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>DWQXO</scope><scope>HCIFZ</scope><scope>L6V</scope><scope>M7S</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PRINS</scope><scope>PTHSS</scope><scope>1XC</scope><orcidid>https://orcid.org/0000-0003-4402-295X</orcidid></search><sort><creationdate>20170901</creationdate><title>Minimum quantity lubrication advantages when applied to insert flank face in milling</title><author>Werda, Sana ; Duchosal, Arnaud ; Le Quilliec, Guénhaël ; Morandeau, Antoine ; Leroy, René</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c406t-284ac51f6254e8fa429e8d31cbf53660ad892ce613e4720c9c7a4ce1d8a51fe73</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2017</creationdate><topic>Adhesive wear</topic><topic>CAE) and Design</topic><topic>Channels</topic><topic>Chips</topic><topic>Computer-Aided Engineering (CAD</topic><topic>Cutting tool materials</topic><topic>Cutting tools</topic><topic>Cutting wear</topic><topic>Dry machining</topic><topic>Engineering</topic><topic>Engineering Sciences</topic><topic>Friction</topic><topic>Industrial and Production Engineering</topic><topic>Lubrication</topic><topic>Machine tool industry</topic><topic>Machine tools</topic><topic>Machining</topic><topic>Mechanical Engineering</topic><topic>Mechanics</topic><topic>Mechanics of materials</topic><topic>Media Management</topic><topic>Milling (machining)</topic><topic>Molds</topic><topic>Original Article</topic><topic>Solid mechanics</topic><topic>Surface roughness</topic><topic>Tool life</topic><topic>Tool wear</topic><topic>Wear rate</topic><topic>Workpieces</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Werda, Sana</creatorcontrib><creatorcontrib>Duchosal, Arnaud</creatorcontrib><creatorcontrib>Le Quilliec, Guénhaël</creatorcontrib><creatorcontrib>Morandeau, Antoine</creatorcontrib><creatorcontrib>Leroy, René</creatorcontrib><collection>CrossRef</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Central Korea</collection><collection>SciTech Premium Collection</collection><collection>ProQuest Engineering Collection</collection><collection>Engineering Database</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>ProQuest Central China</collection><collection>Engineering Collection</collection><collection>Hyper Article en Ligne (HAL)</collection><jtitle>International journal of advanced manufacturing technology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Werda, Sana</au><au>Duchosal, Arnaud</au><au>Le Quilliec, Guénhaël</au><au>Morandeau, Antoine</au><au>Leroy, René</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Minimum quantity lubrication advantages when applied to insert flank face in milling</atitle><jtitle>International journal of advanced manufacturing technology</jtitle><stitle>Int J Adv Manuf Technol</stitle><date>2017-09-01</date><risdate>2017</risdate><volume>92</volume><issue>5-8</issue><spage>2391</spage><epage>2399</epage><pages>2391-2399</pages><issn>0268-3768</issn><eissn>1433-3015</eissn><abstract>This study compares tool life and surface roughness in milling of X100CrMoV5 mold steel for different lubrication conditions: dry machining, minimum quantity lubrication (MQL) through inner channels oriented to insert rake face, and MQL through inner channels oriented to insert flank face. 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subjects | Adhesive wear CAE) and Design Channels Chips Computer-Aided Engineering (CAD Cutting tool materials Cutting tools Cutting wear Dry machining Engineering Engineering Sciences Friction Industrial and Production Engineering Lubrication Machine tool industry Machine tools Machining Mechanical Engineering Mechanics Mechanics of materials Media Management Milling (machining) Molds Original Article Solid mechanics Surface roughness Tool life Tool wear Wear rate Workpieces |
title | Minimum quantity lubrication advantages when applied to insert flank face in milling |
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