What Do We Know, What are the Current Limitations of Suspension Plasma Spraying?

Nano-structured coatings should exhibit better properties than micro-structured coatings because of a high volume fraction of internal interfaces. Since the mid-nineties a large body of works have been devoted to suspension and solution plasma spraying for the deposition of finely and even nanometer...

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Veröffentlicht in:Journal of thermal spray technology 2015-10, Vol.24 (7), p.1120-1129
Hauptverfasser: Fauchais, P., Vardelle, M., Vardelle, A., Goutier, S.
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container_end_page 1129
container_issue 7
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container_title Journal of thermal spray technology
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creator Fauchais, P.
Vardelle, M.
Vardelle, A.
Goutier, S.
description Nano-structured coatings should exhibit better properties than micro-structured coatings because of a high volume fraction of internal interfaces. Since the mid-nineties a large body of works have been devoted to suspension and solution plasma spraying for the deposition of finely and even nanometer-structured coatings. The aim of this paper is to take stock of our present knowledge in the field of suspension plasma spraying that is, at the moment, essentially used for oxide ceramic coatings. It will first tackle the injection of the suspension in the plasma jet and the behavior of nano or sub-micro-meter particles processed in the plasma jet core involving the liquid breakup and vaporization that releases the solid particles from the solvent droplets. It will, then, deal with the plasma torches and liquid feeding systems available to suspension spraying. It will finally discuss the key characteristics of suspensions (solvent, dispersant, and particle morphologies), designing of coating microstructure, and potential industrial applications, with the developments requested to cope with these applications.
doi_str_mv 10.1007/s11666-015-0286-3
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subjects Analytical Chemistry
Characterization and Evaluation of Materials
Chemical Sciences
Chemistry and Materials Science
Corrosion and Coatings
Machines
Manufacturing
Material chemistry
Materials Science
Processes
Review
Surfaces and Interfaces
Thin Films
Tribology
title What Do We Know, What are the Current Limitations of Suspension Plasma Spraying?
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