DETERMINING BUILD ORIENTATION TO MINIMIZE THERMAL DISTORTION

Embodiments of the systems and methods disclosed herein can related to an additive manufacturing process involving the use of an algorithm to determine the optimal build orientation of a build that will result in minimal thermal distortion during the build. The algorithm includes a momentum of inert...

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Hauptverfasser: XIAO, Xinyi, JOSHI, Sanjay B, SIMPSON, Timothy W
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creator XIAO, Xinyi
JOSHI, Sanjay B
SIMPSON, Timothy W
description Embodiments of the systems and methods disclosed herein can related to an additive manufacturing process involving the use of an algorithm to determine the optimal build orientation of a build that will result in minimal thermal distortion during the build. The algorithm includes a momentum of inertia based objective function, wherein the output of the objective function can be used as a proxy for thermal distortion. In some embodiments, objective function can be configured as a mathematical matrix with mathematical variables modeling rotation angles of a build. The rotation angles can be in the x-, y-, and/or z- geometric planes of the build with respect to the build plate. An objective function output can be calculated for each iterative rotation. The minimum objective function output can be used as the rotation representing the orientation that would result in minimal thermal distortion. Des modes de réalisation des systèmes et des procédés de l'invention peuvent être associés à un procédé de fabrication additive impliquant l'utilisation d'un algorithme pour déterminer l'orientation de construction optimale d'une construction qui conduira à une distorsion thermique minimale pendant la construction. L'algorithme comprend une fonction objective basée sur l'inertie de la fonction objective, la sortie de la fonction objective pouvant être utilisée comme proxy pour la distorsion thermique. Dans certains modes de réalisation, la fonction objective peut être configurée sous la forme d'une matrice mathématique avec des variables mathématiques modélisant des angles de rotation d'une construction. Les angles de rotation peuvent être dans les plans géométriques x, y et/ou z de la construction par rapport à la plaque de construction. Une sortie de fonction objective peut être calculée pour chaque rotation itérative. La sortie de fonction objective minimale peut être utilisée en tant que rotation représentant l'orientation qui conduirait à une distorsion thermique minimale.
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The algorithm includes a momentum of inertia based objective function, wherein the output of the objective function can be used as a proxy for thermal distortion. In some embodiments, objective function can be configured as a mathematical matrix with mathematical variables modeling rotation angles of a build. The rotation angles can be in the x-, y-, and/or z- geometric planes of the build with respect to the build plate. An objective function output can be calculated for each iterative rotation. The minimum objective function output can be used as the rotation representing the orientation that would result in minimal thermal distortion. Des modes de réalisation des systèmes et des procédés de l'invention peuvent être associés à un procédé de fabrication additive impliquant l'utilisation d'un algorithme pour déterminer l'orientation de construction optimale d'une construction qui conduira à une distorsion thermique minimale pendant la construction. 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L'algorithme comprend une fonction objective basée sur l'inertie de la fonction objective, la sortie de la fonction objective pouvant être utilisée comme proxy pour la distorsion thermique. Dans certains modes de réalisation, la fonction objective peut être configurée sous la forme d'une matrice mathématique avec des variables mathématiques modélisant des angles de rotation d'une construction. Les angles de rotation peuvent être dans les plans géométriques x, y et/ou z de la construction par rapport à la plaque de construction. Une sortie de fonction objective peut être calculée pour chaque rotation itérative. La sortie de fonction objective minimale peut être utilisée en tant que rotation représentant l'orientation qui conduirait à une distorsion thermique minimale.</abstract><oa>free_for_read</oa></addata></record>
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subjects ADDITIVE MANUFACTURING TECHNOLOGY
ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
CALCULATING
CASTING
COMPUTING
COUNTING
ELECTRIC DIGITAL DATA PROCESSING
MAKING METALLIC POWDER
MANUFACTURE OF ARTICLES FROM METALLIC POWDER
PERFORMING OPERATIONS
PHYSICS
POWDER METALLURGY
SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR
SHAPING OR JOINING OF PLASTICS
TRANSPORTING
WORKING METALLIC POWDER
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
title DETERMINING BUILD ORIENTATION TO MINIMIZE THERMAL DISTORTION
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