PROCESS AND EQUIPMENT FOR BLAST FURNACE CONVERSION TO THE SELF-REDUCTION MODE

The invention converts existing blast furnaces (1) from gas/solid reduction to self-reduction (2), reducing the process time from 8 hours to 30 minutes. Sinter, pellets or mineral (17) are replaced by self-reducing agglomerates (30), and coke (16) by mineral-coal agglomerates and/or biomass agglomer...

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Hauptverfasser: DE ALBUQUERQUE CONTRUCCI, Marcos, COASSIN, Giovanni
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creator DE ALBUQUERQUE CONTRUCCI, Marcos
COASSIN, Giovanni
description The invention converts existing blast furnaces (1) from gas/solid reduction to self-reduction (2), reducing the process time from 8 hours to 30 minutes. Sinter, pellets or mineral (17) are replaced by self-reducing agglomerates (30), and coke (16) by mineral-coal agglomerates and/or biomass agglomerates (29). Inserting two concentric cylindrical or polyhedral elements (25) and (26) into the blast furnaces forms two isolated columns for loading the agglomerates (29) and (30), which are positioned just above the plane of the tuyères (12). The reduction and fusion zone (32) formed by the flame (20), which is regulated to generate high power, makes it possible to reduce the height of the active column of the blast furnaces (1) and the charge residence time. The agglomerates (29) are loaded between the casing (11) and the element (25), and the agglomerates (30) are loaded between the element (25) and the element (26). L'invention permet de convertir les hauts fourneaux actuels (1) de la réduction gaz/solide en auto-réduction (2), réduisant ainsi le temps de traitement de 8 heures à 30 minutes. On remplace les produits frittés, les pellets ou le minerai (17) par des agglomérés auto-réducteurs (30) et le coke (16) par des agglomérés de charbon minéral et/ou de biomasse (29). L'introduction, à l'intérieur des hauts fourneaux de deux éléments concentriques de forme cylindrique ou polyèdre (25) et (26) permet la formation de deux colonnes isolées de charge des agglomérés (29) et (30) qui se trouvent légèrement au-dessus du plan des tuyères (12), dans la zone de réduction et de fusion (32) formée par la flamme (20), régulée pour produire une haute énergie, permettant de réduire la hauteur de la colonne active des hauts fourneaux (1) et le temps de séjour de la charge. Les agglomérés (29) sont chargés entre l'enveloppe (11) et l'élément (25), les agglomérés (30) étant chargés entre l'élément (25) et l'élément (26). A invenção converte os Altos Fornos atuais (1) da redução Gás/Sólido em Auto-Redução (2), reduzindo o tempo de processo de 8hs para 30 minutos. Substitui-se Sínter, Pellets ou minério (17) por Aglomerados Auto-Redutores (30) e Coque (16) por Aglomerados de Carvão Mineral e/ou de Biomassa (29). A introdução, no interior dos Altos-Fornos, de dois elementos concêntricos de forma cilíndrica ou poliédrica (25) e (26), permite a formação de duas colunas isoladas de carga dos aglomerados (29) e (30) que se encontram pouco acima do plano das ventaneiras (12), na Zo
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Sinter, pellets or mineral (17) are replaced by self-reducing agglomerates (30), and coke (16) by mineral-coal agglomerates and/or biomass agglomerates (29). Inserting two concentric cylindrical or polyhedral elements (25) and (26) into the blast furnaces forms two isolated columns for loading the agglomerates (29) and (30), which are positioned just above the plane of the tuyères (12). The reduction and fusion zone (32) formed by the flame (20), which is regulated to generate high power, makes it possible to reduce the height of the active column of the blast furnaces (1) and the charge residence time. The agglomerates (29) are loaded between the casing (11) and the element (25), and the agglomerates (30) are loaded between the element (25) and the element (26). L'invention permet de convertir les hauts fourneaux actuels (1) de la réduction gaz/solide en auto-réduction (2), réduisant ainsi le temps de traitement de 8 heures à 30 minutes. On remplace les produits frittés, les pellets ou le minerai (17) par des agglomérés auto-réducteurs (30) et le coke (16) par des agglomérés de charbon minéral et/ou de biomasse (29). L'introduction, à l'intérieur des hauts fourneaux de deux éléments concentriques de forme cylindrique ou polyèdre (25) et (26) permet la formation de deux colonnes isolées de charge des agglomérés (29) et (30) qui se trouvent légèrement au-dessus du plan des tuyères (12), dans la zone de réduction et de fusion (32) formée par la flamme (20), régulée pour produire une haute énergie, permettant de réduire la hauteur de la colonne active des hauts fourneaux (1) et le temps de séjour de la charge. Les agglomérés (29) sont chargés entre l'enveloppe (11) et l'élément (25), les agglomérés (30) étant chargés entre l'élément (25) et l'élément (26). A invenção converte os Altos Fornos atuais (1) da redução Gás/Sólido em Auto-Redução (2), reduzindo o tempo de processo de 8hs para 30 minutos. Substitui-se Sínter, Pellets ou minério (17) por Aglomerados Auto-Redutores (30) e Coque (16) por Aglomerados de Carvão Mineral e/ou de Biomassa (29). A introdução, no interior dos Altos-Fornos, de dois elementos concêntricos de forma cilíndrica ou poliédrica (25) e (26), permite a formação de duas colunas isoladas de carga dos aglomerados (29) e (30) que se encontram pouco acima do plano das ventaneiras (12), na Zona de Redução e Fusão (32) formada pela chama (20), regulada para gerar alta Energia, permitindo reduzir a altura da coluna ativa dos Altos-Fornos (1) e o tempo de residência da carga. 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Sinter, pellets or mineral (17) are replaced by self-reducing agglomerates (30), and coke (16) by mineral-coal agglomerates and/or biomass agglomerates (29). Inserting two concentric cylindrical or polyhedral elements (25) and (26) into the blast furnaces forms two isolated columns for loading the agglomerates (29) and (30), which are positioned just above the plane of the tuyères (12). The reduction and fusion zone (32) formed by the flame (20), which is regulated to generate high power, makes it possible to reduce the height of the active column of the blast furnaces (1) and the charge residence time. The agglomerates (29) are loaded between the casing (11) and the element (25), and the agglomerates (30) are loaded between the element (25) and the element (26). L'invention permet de convertir les hauts fourneaux actuels (1) de la réduction gaz/solide en auto-réduction (2), réduisant ainsi le temps de traitement de 8 heures à 30 minutes. On remplace les produits frittés, les pellets ou le minerai (17) par des agglomérés auto-réducteurs (30) et le coke (16) par des agglomérés de charbon minéral et/ou de biomasse (29). L'introduction, à l'intérieur des hauts fourneaux de deux éléments concentriques de forme cylindrique ou polyèdre (25) et (26) permet la formation de deux colonnes isolées de charge des agglomérés (29) et (30) qui se trouvent légèrement au-dessus du plan des tuyères (12), dans la zone de réduction et de fusion (32) formée par la flamme (20), régulée pour produire une haute énergie, permettant de réduire la hauteur de la colonne active des hauts fourneaux (1) et le temps de séjour de la charge. Les agglomérés (29) sont chargés entre l'enveloppe (11) et l'élément (25), les agglomérés (30) étant chargés entre l'élément (25) et l'élément (26). A invenção converte os Altos Fornos atuais (1) da redução Gás/Sólido em Auto-Redução (2), reduzindo o tempo de processo de 8hs para 30 minutos. Substitui-se Sínter, Pellets ou minério (17) por Aglomerados Auto-Redutores (30) e Coque (16) por Aglomerados de Carvão Mineral e/ou de Biomassa (29). A introdução, no interior dos Altos-Fornos, de dois elementos concêntricos de forma cilíndrica ou poliédrica (25) e (26), permite a formação de duas colunas isoladas de carga dos aglomerados (29) e (30) que se encontram pouco acima do plano das ventaneiras (12), na Zona de Redução e Fusão (32) formada pela chama (20), regulada para gerar alta Energia, permitindo reduzir a altura da coluna ativa dos Altos-Fornos (1) e o tempo de residência da carga. 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Sinter, pellets or mineral (17) are replaced by self-reducing agglomerates (30), and coke (16) by mineral-coal agglomerates and/or biomass agglomerates (29). Inserting two concentric cylindrical or polyhedral elements (25) and (26) into the blast furnaces forms two isolated columns for loading the agglomerates (29) and (30), which are positioned just above the plane of the tuyères (12). The reduction and fusion zone (32) formed by the flame (20), which is regulated to generate high power, makes it possible to reduce the height of the active column of the blast furnaces (1) and the charge residence time. The agglomerates (29) are loaded between the casing (11) and the element (25), and the agglomerates (30) are loaded between the element (25) and the element (26). L'invention permet de convertir les hauts fourneaux actuels (1) de la réduction gaz/solide en auto-réduction (2), réduisant ainsi le temps de traitement de 8 heures à 30 minutes. On remplace les produits frittés, les pellets ou le minerai (17) par des agglomérés auto-réducteurs (30) et le coke (16) par des agglomérés de charbon minéral et/ou de biomasse (29). L'introduction, à l'intérieur des hauts fourneaux de deux éléments concentriques de forme cylindrique ou polyèdre (25) et (26) permet la formation de deux colonnes isolées de charge des agglomérés (29) et (30) qui se trouvent légèrement au-dessus du plan des tuyères (12), dans la zone de réduction et de fusion (32) formée par la flamme (20), régulée pour produire une haute énergie, permettant de réduire la hauteur de la colonne active des hauts fourneaux (1) et le temps de séjour de la charge. Les agglomérés (29) sont chargés entre l'enveloppe (11) et l'élément (25), les agglomérés (30) étant chargés entre l'élément (25) et l'élément (26). A invenção converte os Altos Fornos atuais (1) da redução Gás/Sólido em Auto-Redução (2), reduzindo o tempo de processo de 8hs para 30 minutos. Substitui-se Sínter, Pellets ou minério (17) por Aglomerados Auto-Redutores (30) e Coque (16) por Aglomerados de Carvão Mineral e/ou de Biomassa (29). A introdução, no interior dos Altos-Fornos, de dois elementos concêntricos de forma cilíndrica ou poliédrica (25) e (26), permite a formação de duas colunas isoladas de carga dos aglomerados (29) e (30) que se encontram pouco acima do plano das ventaneiras (12), na Zona de Redução e Fusão (32) formada pela chama (20), regulada para gerar alta Energia, permitindo reduzir a altura da coluna ativa dos Altos-Fornos (1) e o tempo de residência da carga. Os Aglomerados (29) são carregados entre a carcaça (11) e o elemento (25) enquanto os Aglomerados (30) são carregados entre o elemento (25) e o elemento (26).</abstract><oa>free_for_read</oa></addata></record>
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subjects CHEMISTRY
FERROUS OR NON-FERROUS ALLOYS
MANUFACTURE OF IRON OR STEEL
METALLURGY
METALLURGY OF IRON
PRETREATMENT OF RAW MATERIALS
PRODUCTION AND REFINING OF METALS
TREATMENT OF ALLOYS OR NON-FERROUS METALS
title PROCESS AND EQUIPMENT FOR BLAST FURNACE CONVERSION TO THE SELF-REDUCTION MODE
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