Method of making spray-formed inserts

Method of making seat inserts by thermally spraying bulk material. The method includes the steps of: (i) preparing a mandrel having an outside dimension not greater than the desired inside dimension of the desired insert, the mandrel having a part to provide for separation of the sprayed bulk materi...

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Bibliographische Detailangaben
Hauptverfasser: CARTWRIGHT, EDDIE LEE, MCCUNE, ROBERT CORBLY, VAN REATHERFORD, LARRY, JOAQUIN, ARMANDO MATEO, POPOOLA, OLUDELE OLUSEGUN
Format: Patent
Sprache:eng
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Zusammenfassung:Method of making seat inserts by thermally spraying bulk material. The method includes the steps of: (i) preparing a mandrel having an outside dimension not greater than the desired inside dimension of the desired insert, the mandrel having a part to provide for separation of the sprayed bulk material from the mandrel, (ii) thermal spraying separate particles of one or more types of steel or nickel alloys in the presence of a controlled oxidizing medium to form a bulk composite material on the mandrel with a density of at least 99% and, (iii) after cooling the bulk material, removing such material from the mandrel and slicing it into discrete seat shapes for implanting into the final product.