Method for manufacturing hollow airfoils (four-piece concept)

A method is provided for making a four-piece hollow airfoil. Four metal sheets are preformed into initial shapes. The sheets are sealed together into two pairs or sub-assemblies. Internal cavities are formed in one sheet from each pair prior to sealing. Each sub-assembly is subjected to high tempera...

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Hauptverfasser: CHENG, JUNG-HO, WIGGS, GENE E, LEMONDS, JEFFREY, COGAN, RICHARD M, MARTINI, GARY T
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creator CHENG
JUNG-HO
WIGGS
GENE E
LEMONDS
JEFFREY
COGAN
RICHARD M
MARTINI
GARY T
description A method is provided for making a four-piece hollow airfoil. Four metal sheets are preformed into initial shapes. The sheets are sealed together into two pairs or sub-assemblies. Internal cavities are formed in one sheet from each pair prior to sealing. Each sub-assembly is subjected to high temperature and pressure in order to diffusion bond the sheets together at selected points. The cavities of each sub-assembly are then subjected to internal pressure in order to inflate and superplastically deform the sub-assemblies. The inflated sub-assemblies are combined to form a single assembly and the cavities are again subjected to internal pressure in order to bond the sub-assemblies together. The assembly is then exposed to hot isostatic pressing, after which, excess material is machined off.
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subjects CLADDING OR PLATING BY SOLDERING OR WELDING
COMBINED OPERATIONS
CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING
GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS
MACHINE TOOLS
MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVINGMATERIAL
METAL-WORKING NOT OTHERWISE PROVIDED FOR
OTHER WORKING OF METAL
PERFORMING OPERATIONS
PUNCHING METAL
SOLDERING OR UNSOLDERING
TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
TECHNICAL SUBJECTS COVERED BY FORMER USPC
TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
TRANSPORTING
UNIVERSAL MACHINE TOOLS
WELDING
WORKING BY LASER BEAM
WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS ORPROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL
title Method for manufacturing hollow airfoils (four-piece concept)
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