Method of making ceramic articles having channels therein and articles made thereby

A method is provided for producing a self-supporting ceramic body comprising a polycrystalline material comprised of the oxidation reaction product of a parent metal and having therein one or more channels which inversely replicate the geometry of a configured fugitive metal. The method includes pro...

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Hauptverfasser: AGHAJANIAN, MICHAEL K, WHITE, DANNY R
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creator AGHAJANIAN
MICHAEL K
WHITE
DANNY R
description A method is provided for producing a self-supporting ceramic body comprising a polycrystalline material comprised of the oxidation reaction product of a parent metal and having therein one or more channels which inversely replicate the geometry of a configured fugitive metal. The method includes providing an assembly of the configured fugitive metal and the parent metal, optionally including a bed of permeable filler, and heating the assembly to form a body of molten parent metal. The molten parent metal is oxidized under selected conditions to grow the polycrystalline material to engulf the configured fugitive metal (and to infiltrate the filler, if the filler is present) and to cause the fugitive metal to disperse into the engulfing polycrystalline material thereby leaving behind as the one or more channels the space formerly occupied by the configured fugitive metal. The method provides self-supporting ceramic bodies having therein one or more channels inversely replicating the shape of the configured fugitive metal.
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The method includes providing an assembly of the configured fugitive metal and the parent metal, optionally including a bed of permeable filler, and heating the assembly to form a body of molten parent metal. The molten parent metal is oxidized under selected conditions to grow the polycrystalline material to engulf the configured fugitive metal (and to infiltrate the filler, if the filler is present) and to cause the fugitive metal to disperse into the engulfing polycrystalline material thereby leaving behind as the one or more channels the space formerly occupied by the configured fugitive metal. 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subjects ALLOYS
ARTIFICIAL STONE
CEMENTS
CERAMICS
CHEMISTRY
COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDINGMATERIALS
CONCRETE
FERROUS OR NON-FERROUS ALLOYS
LIME, MAGNESIA
METALLURGY
PERFORMING OPERATIONS
REFRACTORIES
SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS, SLAG, OR MIXTURESCONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
SLAG
TRANSPORTING
TREATMENT OF ALLOYS OR NON-FERROUS METALS
TREATMENT OF NATURAL STONE
WORKING CEMENT, CLAY, OR STONE
title Method of making ceramic articles having channels therein and articles made thereby
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