Artificial stone and method for making

A mixture is prepared from quartz sand, dolomite and/or limestone, sodium carbonate and/or cryolite and having a composition of from about 30 to about 60% SiO2, from 0 to about 5% Al2O3+L, from 0 to about 2% FeO+Fe2O3, from about 5 to about 30% MgO, from about 20 to about 40% CaO, and from about 2 t...

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Hauptverfasser: KASZATNITZKY, FERENC, SZABO, MRS LASZLO, OTTLIK, PETER, MESZAROS, IMRE, KUBOVITS, IMRE
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creator KASZATNITZKY, FERENC
SZABO, MRS LASZLO
OTTLIK, PETER
MESZAROS, IMRE
KUBOVITS, IMRE
description A mixture is prepared from quartz sand, dolomite and/or limestone, sodium carbonate and/or cryolite and having a composition of from about 30 to about 60% SiO2, from 0 to about 5% Al2O3+L, from 0 to about 2% FeO+Fe2O3, from about 5 to about 30% MgO, from about 20 to about 40% CaO, and from about 2 to about 10% Na2O and/or K2O. Within the above limits the ratio of the components can vary within the following ranges: SiO2/CaO=1.6-2.25, SiO2/MgO=2.8-5.7, CaO/MgO=1.5-3.4, SiO2+MgO=2.8-5.7, SiO2/CaO+MgO=1-1.42. The foregoing mixture is melted between 1,250 DEG and 1,400 DEG C., then it is allowed to stand, depending on the mass and the casting form used, for a period of 1-4 hours. The melt is cooled in the casting forms between 1,250 DEG and 1,050 DEG C. for a period of 0.5 to 1.5 hours, with or without maintenance of a substantially constant temperature within that temperature range for 15-90 minutes while spontaneous crystallization takes place without reheating and without the presence of a nucleating agent. After crystallization the shaped mass is cooled at a rate of between 10 DEG and 200 DEG C./hour. The resulting product can be white, or if a coloring metal and/or metal compound is added, then colored throughout the body of the material, having a single crystalline phase with the individual crystalline aggregates being in the order of magnitude of about a millimeter to about a centimeter. The resulting product is resistant against acids and bases and has an easily polishable natural crystalline surface.
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Within the above limits the ratio of the components can vary within the following ranges: SiO2/CaO=1.6-2.25, SiO2/MgO=2.8-5.7, CaO/MgO=1.5-3.4, SiO2+MgO=2.8-5.7, SiO2/CaO+MgO=1-1.42. The foregoing mixture is melted between 1,250 DEG and 1,400 DEG C., then it is allowed to stand, depending on the mass and the casting form used, for a period of 1-4 hours. The melt is cooled in the casting forms between 1,250 DEG and 1,050 DEG C. for a period of 0.5 to 1.5 hours, with or without maintenance of a substantially constant temperature within that temperature range for 15-90 minutes while spontaneous crystallization takes place without reheating and without the presence of a nucleating agent. After crystallization the shaped mass is cooled at a rate of between 10 DEG and 200 DEG C./hour. The resulting product can be white, or if a coloring metal and/or metal compound is added, then colored throughout the body of the material, having a single crystalline phase with the individual crystalline aggregates being in the order of magnitude of about a millimeter to about a centimeter. 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The resulting product can be white, or if a coloring metal and/or metal compound is added, then colored throughout the body of the material, having a single crystalline phase with the individual crystalline aggregates being in the order of magnitude of about a millimeter to about a centimeter. The resulting product is resistant against acids and bases and has an easily polishable natural crystalline surface.</abstract><oa>free_for_read</oa></addata></record>
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language eng
recordid cdi_epo_espacenet_US4173484A
source esp@cenet
subjects ARTIFICIAL STONE
CEMENTS
CERAMICS
CHEMICAL COMPOSITION OF GLASSES, GLAZES, OR VITREOUSENAMELS
CHEMISTRY
COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDINGMATERIALS
CONCRETE
GLASS
JOINING GLASS TO GLASS OR OTHER MATERIALS
LIME, MAGNESIA
MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
METALLURGY
MINERAL OR SLAG WOOL
REFRACTORIES
SLAG
SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS,MINERALS OR SLAGS
SURFACE TREATMENT OF GLASS
TREATMENT OF NATURAL STONE
title Artificial stone and method for making
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