Process for Producing Foam Article

The present disclosure provides a process. In an embodiment, the process includes providing a foamable composition. The foamable composition includes an ethylene-based elastomer, a blowing agent, and a peroxide. The process includes heating the foamable composition to form a pliable formulation. The...

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Hauptverfasser: Van Lange, Sophie Gina Martha, Van Dun, Jozef J.I, Albertodejusus, Miguel
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creator Van Lange, Sophie Gina Martha
Van Dun, Jozef J.I
Albertodejusus, Miguel
description The present disclosure provides a process. In an embodiment, the process includes providing a foamable composition. The foamable composition includes an ethylene-based elastomer, a blowing agent, and a peroxide. The process includes heating the foamable composition to form a pliable formulation. The pliable formulation has (i) a viscosity (0.1 rad/s at 180° C.) from greater than 70,000 Pa·s to 2,000,000 Pa·s, (ii) a tan delta (0.1 rad/s at 180° C.) from 0.2 to less than 2, (iii) a strain hardening index greater than 2.5 to 6, and (iv) an extensional viscosity (1 s−1 at 180° C.) from greater than 400,000 Pa-s to 7,000,000 Pa-s. The process includes introducing the pliable formulation into a mold having an expandable mold cavity and unidirectionally expanding the expandable mold to form a crosslinked foam article. The process includes cooling, in the expanded mold, the crosslinked foam article; and removing the crosslinked foam article from the expandable mold.
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The foamable composition includes an ethylene-based elastomer, a blowing agent, and a peroxide. The process includes heating the foamable composition to form a pliable formulation. The pliable formulation has (i) a viscosity (0.1 rad/s at 180° C.) from greater than 70,000 Pa·s to 2,000,000 Pa·s, (ii) a tan delta (0.1 rad/s at 180° C.) from 0.2 to less than 2, (iii) a strain hardening index greater than 2.5 to 6, and (iv) an extensional viscosity (1 s−1 at 180° C.) from greater than 400,000 Pa-s to 7,000,000 Pa-s. The process includes introducing the pliable formulation into a mold having an expandable mold cavity and unidirectionally expanding the expandable mold to form a crosslinked foam article. 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subjects AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F,C08G
AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
CHEMISTRY
COMPOSITIONS BASED THEREON
GENERAL PROCESSES OF COMPOUNDING
METALLURGY
ORGANIC MACROMOLECULAR COMPOUNDS
PERFORMING OPERATIONS
SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR
SHAPING OR JOINING OF PLASTICS
THEIR PREPARATION OR CHEMICAL WORKING-UP
TRANSPORTING
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
WORKING-UP
title Process for Producing Foam Article
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