PROCESSES FOR REGENERATING CATALYSTS USEFUL IN FISCHER-TROPSCH PROCESSES

The present disclosure relates to processes for regenerating catalysts. In certain aspects, a process for regenerating a deactivated catalyst disposed in a first organic material includes removing a substantial portion of the first organic material from the catalyst to provide a dewaxed catalyst hav...

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Hauptverfasser: HUELSMAN Doug, KIM Jae Hyung, BRADEN Jeffery L
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creator HUELSMAN Doug
KIM Jae Hyung
BRADEN Jeffery L
description The present disclosure relates to processes for regenerating catalysts. In certain aspects, a process for regenerating a deactivated catalyst disposed in a first organic material includes removing a substantial portion of the first organic material from the catalyst to provide a dewaxed catalyst having less than about 40 wt % (e.g., less than about 20%) organic material disposed thereon. The dewaxed catalyst is then contacted with a flow of a substantially inert gas at a temperature of at least about 200° C. to provide an inert gas-treated catalyst having less than about 10 wt % organic material disposed thereon. The inert gas-treated catalyst is then contacted with an oxygen-containing gas at a temperature of at least about 200 ° C. to form an oxidized catalyst (e.g., having less than 2 wt % carbonaceous material disposed thereon). The oxidized catalyst is then contacted with a hydrogen-containing gas at a temperature of at least about 200° C. to form a regenerated catalyst. Finally, the regenerated catalyst can be disposed in a second organic material. The regenerated catalysts can be useful, for example, in Fischer-Tropsch processes.
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In certain aspects, a process for regenerating a deactivated catalyst disposed in a first organic material includes removing a substantial portion of the first organic material from the catalyst to provide a dewaxed catalyst having less than about 40 wt % (e.g., less than about 20%) organic material disposed thereon. The dewaxed catalyst is then contacted with a flow of a substantially inert gas at a temperature of at least about 200° C. to provide an inert gas-treated catalyst having less than about 10 wt % organic material disposed thereon. The inert gas-treated catalyst is then contacted with an oxygen-containing gas at a temperature of at least about 200 ° C. to form an oxidized catalyst (e.g., having less than 2 wt % carbonaceous material disposed thereon). The oxidized catalyst is then contacted with a hydrogen-containing gas at a temperature of at least about 200° C. to form a regenerated catalyst. Finally, the regenerated catalyst can be disposed in a second organic material. 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In certain aspects, a process for regenerating a deactivated catalyst disposed in a first organic material includes removing a substantial portion of the first organic material from the catalyst to provide a dewaxed catalyst having less than about 40 wt % (e.g., less than about 20%) organic material disposed thereon. The dewaxed catalyst is then contacted with a flow of a substantially inert gas at a temperature of at least about 200° C. to provide an inert gas-treated catalyst having less than about 10 wt % organic material disposed thereon. The inert gas-treated catalyst is then contacted with an oxygen-containing gas at a temperature of at least about 200 ° C. to form an oxidized catalyst (e.g., having less than 2 wt % carbonaceous material disposed thereon). The oxidized catalyst is then contacted with a hydrogen-containing gas at a temperature of at least about 200° C. to form a regenerated catalyst. Finally, the regenerated catalyst can be disposed in a second organic material. 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subjects CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOIDCHEMISTRY
CHEMISTRY
CRACKING HYDROCARBON OILS
FUELS
LUBRICANTS
METALLURGY
MINERAL WAXES
PEAT
PERFORMING OPERATIONS
PETROLEUM, GAS OR COKE INDUSTRIES
PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVEHYDROGENATION, OLIGOMERISATION, POLYMERISATION
RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, ORGASES
REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS
REFORMING OF NAPHTHA
TECHNICAL GASES CONTAINING CARBON MONOXIDE
THEIR RELEVANT APPARATUS
TRANSPORTING
title PROCESSES FOR REGENERATING CATALYSTS USEFUL IN FISCHER-TROPSCH PROCESSES
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