Core-shell filament for use in extrusion-based additive manufacturing systems and method of printing parts

A filament for use in an extrusion-based additive manufacturing system includes an elastomeric core and a harder, non-elastomeric shell. The core compositionally comprising an elastomeric core material having a flexural modulus of less than 31,000 psi and a durometer of less than 80 Shore. The shell...

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Bibliographische Detailangaben
Hauptverfasser:	Priedeman, Jr., William R, Swanson, William J
Format:	Patent
Sprache:	eng
Schlagworte:	ADDITIVE MANUFACTURING TECHNOLOGY ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBONFILAMENTS CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS,THREADS, FIBRES, BRISTLES OR RIBBONS INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS NATURAL OR ARTIFICIAL THREADS OR FIBRES PERFORMING OPERATIONS SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR SHAPING OR JOINING OF PLASTICS SPINNING TEXTILES TRANSPORTING WORKING OF PLASTICS WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
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Beschreibung
Zusammenfassung:	A filament for use in an extrusion-based additive manufacturing system includes an elastomeric core and a harder, non-elastomeric shell. The core compositionally comprising an elastomeric core material having a flexural modulus of less than 31,000 psi and a durometer of less than 80 Shore. The shell overlays the core portion and compositionally comprises a non-elastomeric thermoplastic shell material that is substantially miscible with the elastomeric core material, wherein the core material and the shell material have the same monomer chemistry. The non-elastomeric thermoplastic shell material has a flexural modulus that is greater than the flexural modulus of the elastomeric core material by at least a factor of five, wherein the shell provides sufficient strength or stiffness to the filament such that filament can be utilized as a feedstock in the extrusion-based additive manufacturing system.