Surrogate supports in additive manufacturing

3-D build jobs having surrogate supports, 3-D printers using surrogate supports, and techniques to support vulnerable regions of build pieces using surrogate supports are disclosed. The surrogate supports are generated in a first material configuration and are offset via a gap from the vulnerable re...

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Hauptverfasser: Monteith, Eric Paul, Bowden, Jr., Thomas Samuel, Kenworthy, Michael Thomas, Miller, Samuel Noah
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creator Monteith, Eric Paul
Bowden, Jr., Thomas Samuel
Kenworthy, Michael Thomas
Miller, Samuel Noah
description 3-D build jobs having surrogate supports, 3-D printers using surrogate supports, and techniques to support vulnerable regions of build pieces using surrogate supports are disclosed. The surrogate supports are generated in a first material configuration and are offset via a gap from the vulnerable regions. The gap comprises a second material configuration, such as loose or partially fused powder on which the build piece can be supported during 3-D printing. In alternative embodiments, the gap instead includes thin manual ties or a solid body using material that is stronger but more amenable to breaking off without damaging the build piece. Post-processing steps are dramatically reduced as the surrogate supports and gaps facilitate virtually error-free separation from the build piece. In an embodiment, the surrogate supports include a support structure extending to a fixed base underneath, the fixed base being a build plate or a global surrogate.
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The surrogate supports are generated in a first material configuration and are offset via a gap from the vulnerable regions. The gap comprises a second material configuration, such as loose or partially fused powder on which the build piece can be supported during 3-D printing. In alternative embodiments, the gap instead includes thin manual ties or a solid body using material that is stronger but more amenable to breaking off without damaging the build piece. Post-processing steps are dramatically reduced as the surrogate supports and gaps facilitate virtually error-free separation from the build piece. 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subjects ADDITIVE MANUFACTURING TECHNOLOGY
ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
CASTING
MAKING METALLIC POWDER
MANUFACTURE OF ARTICLES FROM METALLIC POWDER
PERFORMING OPERATIONS
POWDER METALLURGY
SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR
SHAPING OR JOINING OF PLASTICS
TRANSPORTING
WORKING METALLIC POWDER
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
title Surrogate supports in additive manufacturing
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