METHOD FOR THE MANUFACTURE OF MINERAL WOOL PRODUCTS

The invention relates to a method for the manufacture of mineral wool, comprising reacting an aqueous phenol-formaldehyde resole with free formaldehyde with a first amount of urea, thereby preparing a prereact; contacting the prereact with a second amount of urea; applying the resulting mixture of p...

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Hauptverfasser: AZNAR ÉCIJA, ANA ISABEL, QUEROL PIÑOT, MIREIA, MOLINERO ARENAS, ALEJANDRO, CASADO DOMÍNGUEZ, ARTURO LUÍS
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Sprache:eng ; pol
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creator AZNAR ÉCIJA, ANA ISABEL
QUEROL PIÑOT, MIREIA
MOLINERO ARENAS, ALEJANDRO
CASADO DOMÍNGUEZ, ARTURO LUÍS
description The invention relates to a method for the manufacture of mineral wool, comprising reacting an aqueous phenol-formaldehyde resole with free formaldehyde with a first amount of urea, thereby preparing a prereact; contacting the prereact with a second amount of urea; applying the resulting mixture of prereact and second amount of urea, as part of a binder, optionally with additives, to the surface of mineral fibers; and curing the binder on the surface of the mineral fibers. The total amount of urea used ranges 10-60 wt.% relative to the sum of the dry weight of the phenol-formaldehyde resole and the total amount of urea, provided that when Ut is between 10-40 wt. %, the second amount of urea (U2) used in c) is between 10-39 wt.% of the total amount of urea (Ut), and when Ut is between 41-60 wt.%, the second amount of urea (U2) used in c) is at least 10 wt.% of the total amount of urea (Ut). The invention also relates to a mineral wool product with reduced emissions of formaldehyde obtained by the method of the invention.
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The total amount of urea used ranges 10-60 wt.% relative to the sum of the dry weight of the phenol-formaldehyde resole and the total amount of urea, provided that when Ut is between 10-40 wt. %, the second amount of urea (U2) used in c) is between 10-39 wt.% of the total amount of urea (Ut), and when Ut is between 41-60 wt.%, the second amount of urea (U2) used in c) is at least 10 wt.% of the total amount of urea (Ut). The invention also relates to a mineral wool product with reduced emissions of formaldehyde obtained by the method of the invention.</description><language>eng ; pol</language><subject>ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE ; ADHESIVES ; BRAIDING ; BUILDING ; CEILINGS ; CHEMICAL COMPOSITION OF GLASSES, GLAZES, OR VITREOUSENAMELS ; CHEMISTRY ; COTTON-WOOL ; DYES ; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS ; FIXED CONSTRUCTIONS ; FLOORS ; GENERAL BUILDING CONSTRUCTIONS ; GLASS ; INSULATION OR OTHER PROTECTION OF BUILDINGS ; JOINING GLASS TO GLASS OR OTHER MATERIALS ; KNITTING ; LACE-MAKING ; MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL ; METALLURGY ; MINERAL OR SLAG WOOL ; MISCELLANEOUS APPLICATIONS OF MATERIALS ; MISCELLANEOUS COMPOSITIONS ; NATURAL RESINS ; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL ; NON-WOVEN FABRICS ; PAINTS ; POLISHES ; ROOFS ; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS,MINERALS OR SLAGS ; SURFACE TREATMENT OF GLASS ; TEXTILES ; TRIMMINGS ; USE OF MATERIALS AS ADHESIVES ; WADDING ; WALLS, e.g. PARTITIONS</subject><creationdate>2021</creationdate><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://worldwide.espacenet.com/publicationDetails/biblio?FT=D&amp;date=20211011&amp;DB=EPODOC&amp;CC=PL&amp;NR=3561166T3$$EHTML$$P50$$Gepo$$Hfree_for_read</linktohtml><link.rule.ids>230,309,781,886,25566,76549</link.rule.ids><linktorsrc>$$Uhttps://worldwide.espacenet.com/publicationDetails/biblio?FT=D&amp;date=20211011&amp;DB=EPODOC&amp;CC=PL&amp;NR=3561166T3$$EView_record_in_European_Patent_Office$$FView_record_in_$$GEuropean_Patent_Office$$Hfree_for_read</linktorsrc></links><search><creatorcontrib>AZNAR ÉCIJA, ANA ISABEL</creatorcontrib><creatorcontrib>QUEROL PIÑOT, MIREIA</creatorcontrib><creatorcontrib>MOLINERO ARENAS, ALEJANDRO</creatorcontrib><creatorcontrib>CASADO DOMÍNGUEZ, ARTURO LUÍS</creatorcontrib><title>METHOD FOR THE MANUFACTURE OF MINERAL WOOL PRODUCTS</title><description>The invention relates to a method for the manufacture of mineral wool, comprising reacting an aqueous phenol-formaldehyde resole with free formaldehyde with a first amount of urea, thereby preparing a prereact; contacting the prereact with a second amount of urea; applying the resulting mixture of prereact and second amount of urea, as part of a binder, optionally with additives, to the surface of mineral fibers; and curing the binder on the surface of the mineral fibers. 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The invention also relates to a mineral wool product with reduced emissions of formaldehyde obtained by the method of the invention.</description><subject>ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE</subject><subject>ADHESIVES</subject><subject>BRAIDING</subject><subject>BUILDING</subject><subject>CEILINGS</subject><subject>CHEMICAL COMPOSITION OF GLASSES, GLAZES, OR VITREOUSENAMELS</subject><subject>CHEMISTRY</subject><subject>COTTON-WOOL</subject><subject>DYES</subject><subject>FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS</subject><subject>FIXED CONSTRUCTIONS</subject><subject>FLOORS</subject><subject>GENERAL BUILDING CONSTRUCTIONS</subject><subject>GLASS</subject><subject>INSULATION OR OTHER PROTECTION OF BUILDINGS</subject><subject>JOINING GLASS TO GLASS OR OTHER MATERIALS</subject><subject>KNITTING</subject><subject>LACE-MAKING</subject><subject>MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL</subject><subject>METALLURGY</subject><subject>MINERAL OR SLAG WOOL</subject><subject>MISCELLANEOUS APPLICATIONS OF MATERIALS</subject><subject>MISCELLANEOUS COMPOSITIONS</subject><subject>NATURAL RESINS</subject><subject>NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL</subject><subject>NON-WOVEN FABRICS</subject><subject>PAINTS</subject><subject>POLISHES</subject><subject>ROOFS</subject><subject>SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS,MINERALS OR SLAGS</subject><subject>SURFACE TREATMENT OF GLASS</subject><subject>TEXTILES</subject><subject>TRIMMINGS</subject><subject>USE OF MATERIALS AS ADHESIVES</subject><subject>WADDING</subject><subject>WALLS, e.g. PARTITIONS</subject><fulltext>true</fulltext><rsrctype>patent</rsrctype><creationdate>2021</creationdate><recordtype>patent</recordtype><sourceid>EVB</sourceid><recordid>eNrjZDD2dQ3x8HdRcPMPUgjxcFXwdfQLdXN0DgkNclXwd1Pw9fRzDXL0UQj39_dRCAjydwl1DgnmYWBNS8wpTuWF0twMim6uIc4euqkF-fGpxQWJyal5qSXxAT7GpmaGhmZmISHGxsSoAQCjpSeS</recordid><startdate>20211011</startdate><enddate>20211011</enddate><creator>AZNAR ÉCIJA, ANA ISABEL</creator><creator>QUEROL PIÑOT, MIREIA</creator><creator>MOLINERO ARENAS, ALEJANDRO</creator><creator>CASADO DOMÍNGUEZ, ARTURO LUÍS</creator><scope>EVB</scope></search><sort><creationdate>20211011</creationdate><title>METHOD FOR THE MANUFACTURE OF MINERAL WOOL PRODUCTS</title><author>AZNAR ÉCIJA, ANA ISABEL ; QUEROL PIÑOT, MIREIA ; MOLINERO ARENAS, ALEJANDRO ; CASADO DOMÍNGUEZ, ARTURO LUÍS</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-epo_espacenet_PL3561166TT33</frbrgroupid><rsrctype>patents</rsrctype><prefilter>patents</prefilter><language>eng ; pol</language><creationdate>2021</creationdate><topic>ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE</topic><topic>ADHESIVES</topic><topic>BRAIDING</topic><topic>BUILDING</topic><topic>CEILINGS</topic><topic>CHEMICAL COMPOSITION OF GLASSES, GLAZES, OR VITREOUSENAMELS</topic><topic>CHEMISTRY</topic><topic>COTTON-WOOL</topic><topic>DYES</topic><topic>FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS</topic><topic>FIXED CONSTRUCTIONS</topic><topic>FLOORS</topic><topic>GENERAL BUILDING CONSTRUCTIONS</topic><topic>GLASS</topic><topic>INSULATION OR OTHER PROTECTION OF BUILDINGS</topic><topic>JOINING GLASS TO GLASS OR OTHER MATERIALS</topic><topic>KNITTING</topic><topic>LACE-MAKING</topic><topic>MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL</topic><topic>METALLURGY</topic><topic>MINERAL OR SLAG WOOL</topic><topic>MISCELLANEOUS APPLICATIONS OF MATERIALS</topic><topic>MISCELLANEOUS COMPOSITIONS</topic><topic>NATURAL RESINS</topic><topic>NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL</topic><topic>NON-WOVEN FABRICS</topic><topic>PAINTS</topic><topic>POLISHES</topic><topic>ROOFS</topic><topic>SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS,MINERALS OR SLAGS</topic><topic>SURFACE TREATMENT OF GLASS</topic><topic>TEXTILES</topic><topic>TRIMMINGS</topic><topic>USE OF MATERIALS AS ADHESIVES</topic><topic>WADDING</topic><topic>WALLS, e.g. PARTITIONS</topic><toplevel>online_resources</toplevel><creatorcontrib>AZNAR ÉCIJA, ANA ISABEL</creatorcontrib><creatorcontrib>QUEROL PIÑOT, MIREIA</creatorcontrib><creatorcontrib>MOLINERO ARENAS, ALEJANDRO</creatorcontrib><creatorcontrib>CASADO DOMÍNGUEZ, ARTURO LUÍS</creatorcontrib><collection>esp@cenet</collection></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext_linktorsrc</fulltext></delivery><addata><au>AZNAR ÉCIJA, ANA ISABEL</au><au>QUEROL PIÑOT, MIREIA</au><au>MOLINERO ARENAS, ALEJANDRO</au><au>CASADO DOMÍNGUEZ, ARTURO LUÍS</au><format>patent</format><genre>patent</genre><ristype>GEN</ristype><title>METHOD FOR THE MANUFACTURE OF MINERAL WOOL PRODUCTS</title><date>2021-10-11</date><risdate>2021</risdate><abstract>The invention relates to a method for the manufacture of mineral wool, comprising reacting an aqueous phenol-formaldehyde resole with free formaldehyde with a first amount of urea, thereby preparing a prereact; contacting the prereact with a second amount of urea; applying the resulting mixture of prereact and second amount of urea, as part of a binder, optionally with additives, to the surface of mineral fibers; and curing the binder on the surface of the mineral fibers. The total amount of urea used ranges 10-60 wt.% relative to the sum of the dry weight of the phenol-formaldehyde resole and the total amount of urea, provided that when Ut is between 10-40 wt. %, the second amount of urea (U2) used in c) is between 10-39 wt.% of the total amount of urea (Ut), and when Ut is between 41-60 wt.%, the second amount of urea (U2) used in c) is at least 10 wt.% of the total amount of urea (Ut). The invention also relates to a mineral wool product with reduced emissions of formaldehyde obtained by the method of the invention.</abstract><oa>free_for_read</oa></addata></record>
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subjects ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE
ADHESIVES
BRAIDING
BUILDING
CEILINGS
CHEMICAL COMPOSITION OF GLASSES, GLAZES, OR VITREOUSENAMELS
CHEMISTRY
COTTON-WOOL
DYES
FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS,NON-WOVEN FABRICS
FIXED CONSTRUCTIONS
FLOORS
GENERAL BUILDING CONSTRUCTIONS
GLASS
INSULATION OR OTHER PROTECTION OF BUILDINGS
JOINING GLASS TO GLASS OR OTHER MATERIALS
KNITTING
LACE-MAKING
MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARYMATERIAL
METALLURGY
MINERAL OR SLAG WOOL
MISCELLANEOUS APPLICATIONS OF MATERIALS
MISCELLANEOUS COMPOSITIONS
NATURAL RESINS
NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL
NON-WOVEN FABRICS
PAINTS
POLISHES
ROOFS
SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS,MINERALS OR SLAGS
SURFACE TREATMENT OF GLASS
TEXTILES
TRIMMINGS
USE OF MATERIALS AS ADHESIVES
WADDING
WALLS, e.g. PARTITIONS
title METHOD FOR THE MANUFACTURE OF MINERAL WOOL PRODUCTS
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