COMPOSITE FABRIC INCLUDING STRUCTURED FILM AND METHOD OF FORMING SAME

A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bo...

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Hauptverfasser: Thomas J. GILBERT, Michael R. BERRIGAN, Neelakandan CHANDRASEKARAN, Shoulu G. WANG, Mark A. PELTIER, Stephen M. SANOCKI, Jerald W. HALL, JR, Ibrahim S. GUNES, Bernard G. ROLSTAD, Jayant CHAKRAVARTY, Stanley RENDON, Daniel E. JOHNSON, Todd L. NELSON
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creator Thomas J. GILBERT
Michael R. BERRIGAN
Neelakandan CHANDRASEKARAN
Shoulu G. WANG
Mark A. PELTIER
Stephen M. SANOCKI
Jerald W. HALL, JR
Ibrahim S. GUNES
Bernard G. ROLSTAD
Jayant CHAKRAVARTY
Stanley RENDON
Daniel E. JOHNSON
Todd L. NELSON
description A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described. Una tela compuesta incluye una capa de tela no tejida que tiene áreas no unidas y una capa de película estructurada unida discontinuamente a la capa de tela no tejida. La capa de tela no tejida unida discontinuamente y la capa de película estructurada comparten un área superpuesta con al menos un conjunto de sitios de unión coincidentes. La tela no tejida unida discontinuamente no tiene otro patrón de unión en el área superpuesta distinto al menos del único conjunto de sitios de unión coincidentes. Se describe, además, un método de formar una tela compuesta. El método incluye formar una capa de fibras que incluye una malla de fibras no consolidadas al menos parcialmente, posicionar una capa de película estructurada y la capa de fibras de manera que se superponen, y unir discontinuamente la malla en una tela no tejida unida discontinuamente a la vez que se une simultáneamente la capa de película estructurada a la capa de tela no tejida. Se describe, además, un aparato para formar una tela compuesta.
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The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described. Una tela compuesta incluye una capa de tela no tejida que tiene áreas no unidas y una capa de película estructurada unida discontinuamente a la capa de tela no tejida. La capa de tela no tejida unida discontinuamente y la capa de película estructurada comparten un área superpuesta con al menos un conjunto de sitios de unión coincidentes. La tela no tejida unida discontinuamente no tiene otro patrón de unión en el área superpuesta distinto al menos del único conjunto de sitios de unión coincidentes. Se describe, además, un método de formar una tela compuesta. El método incluye formar una capa de fibras que incluye una malla de fibras no consolidadas al menos parcialmente, posicionar una capa de película estructurada y la capa de fibras de manera que se superponen, y unir discontinuamente la malla en una tela no tejida unida discontinuamente a la vez que se une simultáneamente la capa de película estructurada a la capa de tela no tejida. 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The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described. Una tela compuesta incluye una capa de tela no tejida que tiene áreas no unidas y una capa de película estructurada unida discontinuamente a la capa de tela no tejida. La capa de tela no tejida unida discontinuamente y la capa de película estructurada comparten un área superpuesta con al menos un conjunto de sitios de unión coincidentes. La tela no tejida unida discontinuamente no tiene otro patrón de unión en el área superpuesta distinto al menos del único conjunto de sitios de unión coincidentes. Se describe, además, un método de formar una tela compuesta. El método incluye formar una capa de fibras que incluye una malla de fibras no consolidadas al menos parcialmente, posicionar una capa de película estructurada y la capa de fibras de manera que se superponen, y unir discontinuamente la malla en una tela no tejida unida discontinuamente a la vez que se une simultáneamente la capa de película estructurada a la capa de tela no tejida. 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NELSON</au><format>patent</format><genre>patent</genre><ristype>GEN</ristype><title>COMPOSITE FABRIC INCLUDING STRUCTURED FILM AND METHOD OF FORMING SAME</title><date>2018-06-20</date><risdate>2018</risdate><abstract>A composite fabric includes a nonwoven fabric layer having non-bonded areas and a structured film layer discontinuously bonded to the nonwoven fabric layer. The discontinuously bonded nonwoven fabric layer and the structured film layer share an overlapping area with at least one set of coincident bond sites. The discontinuously bonded nonwoven fabric does not have another bonding pattern in the overlapping area distinct from the at least one set of coincident bond sites. A method of forming a composite fabric is also described. The method includes forming a fiber layer including a mat of at least partially unconsolidated fibers, positioning a structured film layer and the fiber layer such that they overlap, and discontinuously bonding the mat into a discontinuously bonded nonwoven fabric while simultaneously bonding the structured film layer to the nonwoven fabric layer. An apparatus for forming a composite fabric is also described. Una tela compuesta incluye una capa de tela no tejida que tiene áreas no unidas y una capa de película estructurada unida discontinuamente a la capa de tela no tejida. La capa de tela no tejida unida discontinuamente y la capa de película estructurada comparten un área superpuesta con al menos un conjunto de sitios de unión coincidentes. La tela no tejida unida discontinuamente no tiene otro patrón de unión en el área superpuesta distinto al menos del único conjunto de sitios de unión coincidentes. Se describe, además, un método de formar una tela compuesta. El método incluye formar una capa de fibras que incluye una malla de fibras no consolidadas al menos parcialmente, posicionar una capa de película estructurada y la capa de fibras de manera que se superponen, y unir discontinuamente la malla en una tela no tejida unida discontinuamente a la vez que se une simultáneamente la capa de película estructurada a la capa de tela no tejida. Se describe, además, un aparato para formar una tela compuesta.</abstract><oa>free_for_read</oa></addata></record>
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subjects LAYERED PRODUCTS
LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT ORNON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
PERFORMING OPERATIONS
TRANSPORTING
title COMPOSITE FABRIC INCLUDING STRUCTURED FILM AND METHOD OF FORMING SAME
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