METHOD FOR HOT SPRAYING DENSE UNSHAPED REFRACTORY

PROBLEM TO BE SOLVED: To prevent explosive fracture of an executed product with heated steam in the case of spraying dense unshaped refractory to a surface of a material to be executed having residual heat by specifying spraying thicknesses of first and second layers in the case of spraying the refr...

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1. Verfasser: TAKESHIGE TOSHIHIKO
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description PROBLEM TO BE SOLVED: To prevent explosive fracture of an executed product with heated steam in the case of spraying dense unshaped refractory to a surface of a material to be executed having residual heat by specifying spraying thicknesses of first and second layers in the case of spraying the refractory to the heated material. SOLUTION: A lining of various molten metal containers such as a tundish or atmosphere furnace is constructed by a hot spraying method. In the case of spraying dense unshaped refractory to heated material 6 to be executed, a spraying thickness of a layer 8 is set to 10 to 30mm, and spraying thicknesses of layers after a layer 9 are each set to 30 to 100mm. Immediately after spraying of the layers, benching holes each having a diameter of 2 to 10mm are provided at a gap of 30 to 100mm at the executing surface. As refractory composition to be used, low cement castable or cementless castable is included. The low cement castable is preferably prepared by mixing dispersant with refractory composition containing refractory aggregate, refractory ultrafine powder and alumina cement.
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SOLUTION: A lining of various molten metal containers such as a tundish or atmosphere furnace is constructed by a hot spraying method. In the case of spraying dense unshaped refractory to heated material 6 to be executed, a spraying thickness of a layer 8 is set to 10 to 30mm, and spraying thicknesses of layers after a layer 9 are each set to 30 to 100mm. Immediately after spraying of the layers, benching holes each having a diameter of 2 to 10mm are provided at a gap of 30 to 100mm at the executing surface. As refractory composition to be used, low cement castable or cementless castable is included. 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SOLUTION: A lining of various molten metal containers such as a tundish or atmosphere furnace is constructed by a hot spraying method. In the case of spraying dense unshaped refractory to heated material 6 to be executed, a spraying thickness of a layer 8 is set to 10 to 30mm, and spraying thicknesses of layers after a layer 9 are each set to 30 to 100mm. Immediately after spraying of the layers, benching holes each having a diameter of 2 to 10mm are provided at a gap of 30 to 100mm at the executing surface. As refractory composition to be used, low cement castable or cementless castable is included. 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SOLUTION: A lining of various molten metal containers such as a tundish or atmosphere furnace is constructed by a hot spraying method. In the case of spraying dense unshaped refractory to heated material 6 to be executed, a spraying thickness of a layer 8 is set to 10 to 30mm, and spraying thicknesses of layers after a layer 9 are each set to 30 to 100mm. Immediately after spraying of the layers, benching holes each having a diameter of 2 to 10mm are provided at a gap of 30 to 100mm at the executing surface. As refractory composition to be used, low cement castable or cementless castable is included. The low cement castable is preferably prepared by mixing dispersant with refractory composition containing refractory aggregate, refractory ultrafine powder and alumina cement.</abstract><edition>6</edition><oa>free_for_read</oa></addata></record>
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subjects ARTIFICIAL STONE
BLASTING
CASTING
CASTING OF METALS
CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
CEMENTS
CERAMICS
CHEMISTRY
COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDINGMATERIALS
CONCRETE
DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS,IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KINDOF FURNACE
FURNACES
HEATING
KILNS
LIGHTING
LIME, MAGNESIA
MECHANICAL ENGINEERING
METALLURGY
OVENS
PERFORMING OPERATIONS
POWDER METALLURGY
REFRACTORIES
RETORTS
SLAG
TRANSPORTING
TREATMENT OF NATURAL STONE
WEAPONS
title METHOD FOR HOT SPRAYING DENSE UNSHAPED REFRACTORY
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