IRON-BASED SINTERED ALLOY-MADE VALVE SHEET FOR INTERNAL COMBUSTION ENGINE AND MANUFACTURING METHOD THEREFOR

PROBLEM TO BE SOLVED: To provide an iron-based sintered alloy-made valve sheet for internal combustion engine having excellent abrasion resistance and excellent dropout resistance, and a manufacturing method therefor.SOLUTION: There is provided a valve sheet having a structure in which a tempered ma...

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Hauptverfasser: SATO KENICHI, SUWA KIYOSHI, YAMAMOTO ATSUSHI, OSHIGE MASAYUKI, YAMANAKA HIROHARU
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creator SATO KENICHI
SUWA KIYOSHI
YAMAMOTO ATSUSHI
OSHIGE MASAYUKI
YAMANAKA HIROHARU
description PROBLEM TO BE SOLVED: To provide an iron-based sintered alloy-made valve sheet for internal combustion engine having excellent abrasion resistance and excellent dropout resistance, and a manufacturing method therefor.SOLUTION: There is provided a valve sheet having a structure in which a tempered martensite phase having fine carbide with major axis:30 μm or less of 27 area% deposited is a matrix phase, and further hard particle in the matrix phase is dispersed with 31 to 80 area%, and a composition in which a matrix part containing the matrix phase, the hard particle or further a solid lubricant particle contains, by mass%, C:0.5 to 1.8%, further one or more kind selected from Mo, Cr, V and W of 10 to 50% as total, further one or more kind selected from Ni, Co, Cu, Si, S, Ca, F of 10 to 80% as total, and the balance Fe with inevitable impurities. Thereby, there is provided a valve sheet excellent in abrasion resistance and dropout resistance, and containing a large amount of hard particle at density:7.3 to 8.2 g/cm, radial strength:400 MPa or more.SELECTED DRAWING: None 【課題】優れた耐摩耗性と優れた耐脱落性を兼備する内燃機関用鉄基焼結合金製バルブシート及びその製造方法の提供。【解決手段】長径:30μm以下の微細炭化物を面積率で27%以下析出させた焼戻マルテンサイト相を基地相とし、さらに該基地相中に硬質粒子を、面積率で31〜80%分散させた組織とし、基地相および前記硬質粒子、あるいはさらに固体潤滑剤粒子を含む基地部が、質量%で、C:0.5〜1.8%を含み、さらに、Mo、Cr、V及びWのうちから選ばれた1種又は2種以上を合計で10〜50%、更にNi、Co、Cu、Si、S、Ca、Fのうちから選ばれた1種又は2種以上を合計で10〜80%、含有し、残部Fe及び不可避的不純物からなる組成とする、バルブシート。これにより、密度:7.3〜8.2g/cm3、圧環強さ:400MPa以上で、多量に硬質粒子を含有する、耐摩耗性及び耐脱落性に優れたバルブシート。【選択図】なし
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Thereby, there is provided a valve sheet excellent in abrasion resistance and dropout resistance, and containing a large amount of hard particle at density:7.3 to 8.2 g/cm, radial strength:400 MPa or more.SELECTED DRAWING: None 【課題】優れた耐摩耗性と優れた耐脱落性を兼備する内燃機関用鉄基焼結合金製バルブシート及びその製造方法の提供。【解決手段】長径:30μm以下の微細炭化物を面積率で27%以下析出させた焼戻マルテンサイト相を基地相とし、さらに該基地相中に硬質粒子を、面積率で31〜80%分散させた組織とし、基地相および前記硬質粒子、あるいはさらに固体潤滑剤粒子を含む基地部が、質量%で、C:0.5〜1.8%を含み、さらに、Mo、Cr、V及びWのうちから選ばれた1種又は2種以上を合計で10〜50%、更にNi、Co、Cu、Si、S、Ca、Fのうちから選ばれた1種又は2種以上を合計で10〜80%、含有し、残部Fe及び不可避的不純物からなる組成とする、バルブシート。これにより、密度:7.3〜8.2g/cm3、圧環強さ:400MPa以上で、多量に硬質粒子を含有する、耐摩耗性及び耐脱落性に優れたバルブシート。【選択図】なし</description><language>eng ; jpn</language><subject>ALLOYS ; BLASTING ; CASTING ; CHEMISTRY ; CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES ; ENGINE PLANTS IN GENERAL ; FERROUS OR NON-FERROUS ALLOYS ; HEATING ; LIGHTING ; MACHINES OR ENGINES IN GENERAL ; MAKING METALLIC POWDER ; MANUFACTURE OF ARTICLES FROM METALLIC POWDER ; MECHANICAL ENGINEERING ; METALLURGY ; PERFORMING OPERATIONS ; POWDER METALLURGY ; STEAM ENGINES ; TRANSPORTING ; TREATMENT OF ALLOYS OR NON-FERROUS METALS ; WEAPONS ; WORKING METALLIC POWDER</subject><creationdate>2018</creationdate><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://worldwide.espacenet.com/publicationDetails/biblio?FT=D&amp;date=20181115&amp;DB=EPODOC&amp;CC=JP&amp;NR=2018178208A$$EHTML$$P50$$Gepo$$Hfree_for_read</linktohtml><link.rule.ids>230,308,780,885,25564,76547</link.rule.ids><linktorsrc>$$Uhttps://worldwide.espacenet.com/publicationDetails/biblio?FT=D&amp;date=20181115&amp;DB=EPODOC&amp;CC=JP&amp;NR=2018178208A$$EView_record_in_European_Patent_Office$$FView_record_in_$$GEuropean_Patent_Office$$Hfree_for_read</linktorsrc></links><search><creatorcontrib>SATO KENICHI</creatorcontrib><creatorcontrib>SUWA KIYOSHI</creatorcontrib><creatorcontrib>YAMAMOTO ATSUSHI</creatorcontrib><creatorcontrib>OSHIGE MASAYUKI</creatorcontrib><creatorcontrib>YAMANAKA HIROHARU</creatorcontrib><title>IRON-BASED SINTERED ALLOY-MADE VALVE SHEET FOR INTERNAL COMBUSTION ENGINE AND MANUFACTURING METHOD THEREFOR</title><description>PROBLEM TO BE SOLVED: To provide an iron-based sintered alloy-made valve sheet for internal combustion engine having excellent abrasion resistance and excellent dropout resistance, and a manufacturing method therefor.SOLUTION: There is provided a valve sheet having a structure in which a tempered martensite phase having fine carbide with major axis:30 μm or less of 27 area% deposited is a matrix phase, and further hard particle in the matrix phase is dispersed with 31 to 80 area%, and a composition in which a matrix part containing the matrix phase, the hard particle or further a solid lubricant particle contains, by mass%, C:0.5 to 1.8%, further one or more kind selected from Mo, Cr, V and W of 10 to 50% as total, further one or more kind selected from Ni, Co, Cu, Si, S, Ca, F of 10 to 80% as total, and the balance Fe with inevitable impurities. Thereby, there is provided a valve sheet excellent in abrasion resistance and dropout resistance, and containing a large amount of hard particle at density:7.3 to 8.2 g/cm, radial strength:400 MPa or more.SELECTED DRAWING: None 【課題】優れた耐摩耗性と優れた耐脱落性を兼備する内燃機関用鉄基焼結合金製バルブシート及びその製造方法の提供。【解決手段】長径:30μm以下の微細炭化物を面積率で27%以下析出させた焼戻マルテンサイト相を基地相とし、さらに該基地相中に硬質粒子を、面積率で31〜80%分散させた組織とし、基地相および前記硬質粒子、あるいはさらに固体潤滑剤粒子を含む基地部が、質量%で、C:0.5〜1.8%を含み、さらに、Mo、Cr、V及びWのうちから選ばれた1種又は2種以上を合計で10〜50%、更にNi、Co、Cu、Si、S、Ca、Fのうちから選ばれた1種又は2種以上を合計で10〜80%、含有し、残部Fe及び不可避的不純物からなる組成とする、バルブシート。これにより、密度:7.3〜8.2g/cm3、圧環強さ:400MPa以上で、多量に硬質粒子を含有する、耐摩耗性及び耐脱落性に優れたバルブシート。【選択図】なし</description><subject>ALLOYS</subject><subject>BLASTING</subject><subject>CASTING</subject><subject>CHEMISTRY</subject><subject>CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES</subject><subject>ENGINE PLANTS IN GENERAL</subject><subject>FERROUS OR NON-FERROUS ALLOYS</subject><subject>HEATING</subject><subject>LIGHTING</subject><subject>MACHINES OR ENGINES IN GENERAL</subject><subject>MAKING METALLIC POWDER</subject><subject>MANUFACTURE OF ARTICLES FROM METALLIC POWDER</subject><subject>MECHANICAL ENGINEERING</subject><subject>METALLURGY</subject><subject>PERFORMING OPERATIONS</subject><subject>POWDER METALLURGY</subject><subject>STEAM ENGINES</subject><subject>TRANSPORTING</subject><subject>TREATMENT OF ALLOYS OR NON-FERROUS METALS</subject><subject>WEAPONS</subject><subject>WORKING METALLIC POWDER</subject><fulltext>true</fulltext><rsrctype>patent</rsrctype><creationdate>2018</creationdate><recordtype>patent</recordtype><sourceid>EVB</sourceid><recordid>eNqNjLEOgjAURVkcjPoPL-4kgIOsD_qgNe2raQuJEyGmLholwf-PxPgBTucO5551clfOclqhJwFecSC3DNTaXlKDgqBH3RN4SRSgsQ6-CqOG2pqq80FZBuJWMQGyAIPcNViHziluwVCQVkCQS3U5b5PVbXzMcffjJtk3FGqZxuk1xHkar_EZ38PpXGR5mR_LIivx8Jf0ASo9NvI</recordid><startdate>20181115</startdate><enddate>20181115</enddate><creator>SATO KENICHI</creator><creator>SUWA KIYOSHI</creator><creator>YAMAMOTO ATSUSHI</creator><creator>OSHIGE MASAYUKI</creator><creator>YAMANAKA HIROHARU</creator><scope>EVB</scope></search><sort><creationdate>20181115</creationdate><title>IRON-BASED SINTERED ALLOY-MADE VALVE SHEET FOR INTERNAL COMBUSTION ENGINE AND MANUFACTURING METHOD THEREFOR</title><author>SATO KENICHI ; SUWA KIYOSHI ; YAMAMOTO ATSUSHI ; OSHIGE MASAYUKI ; YAMANAKA HIROHARU</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-epo_espacenet_JP2018178208A3</frbrgroupid><rsrctype>patents</rsrctype><prefilter>patents</prefilter><language>eng ; jpn</language><creationdate>2018</creationdate><topic>ALLOYS</topic><topic>BLASTING</topic><topic>CASTING</topic><topic>CHEMISTRY</topic><topic>CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES</topic><topic>ENGINE PLANTS IN GENERAL</topic><topic>FERROUS OR NON-FERROUS ALLOYS</topic><topic>HEATING</topic><topic>LIGHTING</topic><topic>MACHINES OR ENGINES IN GENERAL</topic><topic>MAKING METALLIC POWDER</topic><topic>MANUFACTURE OF ARTICLES FROM METALLIC POWDER</topic><topic>MECHANICAL ENGINEERING</topic><topic>METALLURGY</topic><topic>PERFORMING OPERATIONS</topic><topic>POWDER METALLURGY</topic><topic>STEAM ENGINES</topic><topic>TRANSPORTING</topic><topic>TREATMENT OF ALLOYS OR NON-FERROUS METALS</topic><topic>WEAPONS</topic><topic>WORKING METALLIC POWDER</topic><toplevel>online_resources</toplevel><creatorcontrib>SATO KENICHI</creatorcontrib><creatorcontrib>SUWA KIYOSHI</creatorcontrib><creatorcontrib>YAMAMOTO ATSUSHI</creatorcontrib><creatorcontrib>OSHIGE MASAYUKI</creatorcontrib><creatorcontrib>YAMANAKA HIROHARU</creatorcontrib><collection>esp@cenet</collection></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext_linktorsrc</fulltext></delivery><addata><au>SATO KENICHI</au><au>SUWA KIYOSHI</au><au>YAMAMOTO ATSUSHI</au><au>OSHIGE MASAYUKI</au><au>YAMANAKA HIROHARU</au><format>patent</format><genre>patent</genre><ristype>GEN</ristype><title>IRON-BASED SINTERED ALLOY-MADE VALVE SHEET FOR INTERNAL COMBUSTION ENGINE AND MANUFACTURING METHOD THEREFOR</title><date>2018-11-15</date><risdate>2018</risdate><abstract>PROBLEM TO BE SOLVED: To provide an iron-based sintered alloy-made valve sheet for internal combustion engine having excellent abrasion resistance and excellent dropout resistance, and a manufacturing method therefor.SOLUTION: There is provided a valve sheet having a structure in which a tempered martensite phase having fine carbide with major axis:30 μm or less of 27 area% deposited is a matrix phase, and further hard particle in the matrix phase is dispersed with 31 to 80 area%, and a composition in which a matrix part containing the matrix phase, the hard particle or further a solid lubricant particle contains, by mass%, C:0.5 to 1.8%, further one or more kind selected from Mo, Cr, V and W of 10 to 50% as total, further one or more kind selected from Ni, Co, Cu, Si, S, Ca, F of 10 to 80% as total, and the balance Fe with inevitable impurities. Thereby, there is provided a valve sheet excellent in abrasion resistance and dropout resistance, and containing a large amount of hard particle at density:7.3 to 8.2 g/cm, radial strength:400 MPa or more.SELECTED DRAWING: None 【課題】優れた耐摩耗性と優れた耐脱落性を兼備する内燃機関用鉄基焼結合金製バルブシート及びその製造方法の提供。【解決手段】長径:30μm以下の微細炭化物を面積率で27%以下析出させた焼戻マルテンサイト相を基地相とし、さらに該基地相中に硬質粒子を、面積率で31〜80%分散させた組織とし、基地相および前記硬質粒子、あるいはさらに固体潤滑剤粒子を含む基地部が、質量%で、C:0.5〜1.8%を含み、さらに、Mo、Cr、V及びWのうちから選ばれた1種又は2種以上を合計で10〜50%、更にNi、Co、Cu、Si、S、Ca、Fのうちから選ばれた1種又は2種以上を合計で10〜80%、含有し、残部Fe及び不可避的不純物からなる組成とする、バルブシート。これにより、密度:7.3〜8.2g/cm3、圧環強さ:400MPa以上で、多量に硬質粒子を含有する、耐摩耗性及び耐脱落性に優れたバルブシート。【選択図】なし</abstract><oa>free_for_read</oa></addata></record>
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subjects ALLOYS
BLASTING
CASTING
CHEMISTRY
CYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
ENGINE PLANTS IN GENERAL
FERROUS OR NON-FERROUS ALLOYS
HEATING
LIGHTING
MACHINES OR ENGINES IN GENERAL
MAKING METALLIC POWDER
MANUFACTURE OF ARTICLES FROM METALLIC POWDER
MECHANICAL ENGINEERING
METALLURGY
PERFORMING OPERATIONS
POWDER METALLURGY
STEAM ENGINES
TRANSPORTING
TREATMENT OF ALLOYS OR NON-FERROUS METALS
WEAPONS
WORKING METALLIC POWDER
title IRON-BASED SINTERED ALLOY-MADE VALVE SHEET FOR INTERNAL COMBUSTION ENGINE AND MANUFACTURING METHOD THEREFOR
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