Melt processable thermoplastic composite comprising a multimodal dielectric filler

A melt-processable thermoplastic composite comprises 10-90 vol.% thermoplastic polymer, 10-90 vol.% dielectric filler, and 0.5-5 vol.% flow modifier, wherein the composite has a dielectric constant of ≥5 and a dielectric loss of ≤0.007 at 500 MHz to 10 GHz. The thermoplastic polymer comprises poly(a...

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Hauptverfasser: Murali Sethumadhavan, Stephen O'Connor
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creator Murali Sethumadhavan
Stephen O'Connor
description A melt-processable thermoplastic composite comprises 10-90 vol.% thermoplastic polymer, 10-90 vol.% dielectric filler, and 0.5-5 vol.% flow modifier, wherein the composite has a dielectric constant of ≥5 and a dielectric loss of ≤0.007 at 500 MHz to 10 GHz. The thermoplastic polymer comprises poly(aryl)etherketone, polysulphone, poly(phenylene sulphide), poly(ether imide), poly(amide imide), fluoropolymer, polyolefin, polystyrene, poly(phenylene ether), or liquid crystalline polymer. The dielectric filler has a multimodal particle size distribution comprising first particles with a first size and second particles having a second size, wherein the first size is 10-20 times that of the second size. The dielectric filler comprises titanium dioxide, silica, boron nitride, barium or strontium titanate, corundum, wollastonite, aluminium oxide or nitride, silicon carbide, beryllia, or magnesia. An article, e.g. an antenna, comprising the composite is also disclosed. A method of forming an article comprising injection moulding, extruding, or layer-by-layer printing the composite is further claimed.
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The thermoplastic polymer comprises poly(aryl)etherketone, polysulphone, poly(phenylene sulphide), poly(ether imide), poly(amide imide), fluoropolymer, polyolefin, polystyrene, poly(phenylene ether), or liquid crystalline polymer. The dielectric filler has a multimodal particle size distribution comprising first particles with a first size and second particles having a second size, wherein the first size is 10-20 times that of the second size. The dielectric filler comprises titanium dioxide, silica, boron nitride, barium or strontium titanate, corundum, wollastonite, aluminium oxide or nitride, silicon carbide, beryllia, or magnesia. An article, e.g. an antenna, comprising the composite is also disclosed. 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subjects BASIC ELECTRIC ELEMENTS
CABLES
CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS
CHEMISTRY
COMPOSITIONS BASED THEREON
COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
CONDUCTORS
ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
ELECTRICITY
INSULATORS
MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
METALLURGY
ORGANIC MACROMOLECULAR COMPOUNDS
PRINTED CIRCUITS
SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING ORDIELECTRIC PROPERTIES
THEIR PREPARATION OR CHEMICAL WORKING-UP
USE OF INORGANIC OR NON-MACROMOLECULAR ORGANIC SUBSTANCES ASCOMPOUNDING INGREDIENTS
title Melt processable thermoplastic composite comprising a multimodal dielectric filler
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