METHOD AND APPARATUS FOR FORMING AN ORTHODONTIC ALIGNER

Disclosed are a method and a respective apparatus of forming an orthodontic aligner from an aligner digital model. The method comprises the steps of three-dimensionally printing an intermediate structure comprising fused filaments from a biocompatible thermoplastic, coating the intermediate structur...

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Hauptverfasser: VAN ESBROECK, Hubertus Theodorus Petrus, LAM, Siu Hon, SUWONO, Boyle, SHARMA, Devansh, CHIN, Kah Fai
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creator VAN ESBROECK, Hubertus Theodorus Petrus
LAM, Siu Hon
SUWONO, Boyle
SHARMA, Devansh
CHIN, Kah Fai
description Disclosed are a method and a respective apparatus of forming an orthodontic aligner from an aligner digital model. The method comprises the steps of three-dimensionally printing an intermediate structure comprising fused filaments from a biocompatible thermoplastic, coating the intermediate structure with a biocompatible translucent photopolymer and irradiating the coating with ultraviolet light to cure the coating on the intermediate structure, thereby forming the orthodontic aligner. Said orthodontic aligners may be expeditiously formed directly from aligner digital models, without requiring the fabrication of dental casts to thermoform the aligners on the dental casts. A method of forming an orthodontic aligner with a pre-cut aligner sheet by defining a virtual edge of the aligner is further disclosed. A method of forming an orthodontic aligner from an aligner digital model comprising the steps of forming an injection mould and injection moulding a thermoplastic into the injection mould is also disclosed.
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subjects ADDITIVE MANUFACTURING TECHNOLOGY
ADDITIVE MANUFACTURING, i.e. MANUFACTURING OFTHREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVEAGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING,STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
DENTISTRY
HUMAN NECESSITIES
HYGIENE
MEDICAL OR VETERINARY SCIENCE
PERFORMING OPERATIONS
SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR
SHAPING OR JOINING OF PLASTICS
TRANSPORTING
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
title METHOD AND APPARATUS FOR FORMING AN ORTHODONTIC ALIGNER
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