PROCESS FOR PREPARING CURED EPOXY COMPOSITES

A process for preparing a cured composite material useful for radio frequency filter applications comprising the steps of: (a) providing a curable thermoset epoxy resin composition comprising (i) at least one epoxy resin; (ii) at least one toughening agent; (iii) at least one hardener; and (iv) at l...

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Bibliographische Detailangaben
Hauptverfasser:	FU, Lin, EATON, Robert F, NEESE, Bret P, ESSEGHIR, Mohamed, BAYES, Martin W, HARRIS, William J, KMIEC, Chester J
Format:	Patent
Sprache:	eng ; fre ; ger
Schlagworte:	ADHESIVES CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS CHEMICAL PAINT OR INK REMOVERS CHEMISTRY COATING COMPOSITIONS, e.g. PAINTS, VARNISHES ORLACQUERS COMPOSITIONS BASED THEREON COMPOSITIONS OF MACROMOLECULAR COMPOUNDS CORRECTING FLUIDS DYES ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR ELECTRICITY FILLING PASTES INKS MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS METALLURGY MISCELLANEOUS APPLICATIONS OF MATERIALS MISCELLANEOUS COMPOSITIONS NATURAL RESINS ORGANIC MACROMOLECULAR COMPOUNDS PAINTS PASTES OR SOLIDS FOR COLOURING OR PRINTING POLISHES PRINTED CIRCUITS THEIR PREPARATION OR CHEMICAL WORKING-UP USE OF MATERIALS THEREFOR WOODSTAINS
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Beschreibung
Zusammenfassung:	A process for preparing a cured composite material useful for radio frequency filter applications comprising the steps of: (a) providing a curable thermoset epoxy resin composition comprising (i) at least one epoxy resin; (ii) at least one toughening agent; (iii) at least one hardener; and (iv) at least one filler, (b) curing the curable thermoset epoxy resin composition of step (a) to form a cured composite; wherein the curable thermoset epoxy resin composition upon curing provides a cured composite product with a balance of properties comprising Tg, coefficient of thermal expansion, tensile strength, thermal conductivity; and having a density of less than 2.7 g/cc; and (c) coating at least a portion of the surface of the cured composite of step (b) with an electrically conductive metal layer to form a metalized coating on at least a portion of the surface of the cured composite. The cured composite material may be useful as a radio frequency cavity filter body housing for radio frequency filter applications.