METHOD FOR PRODUCING A COMPOSITE CONCENTRATOR LENS PANEL FOR PHOTOVOLTAIC MODULES

Die Erfindung betrifft ein Verfahren zur Herstellung einer Konzentratorlinsenplatte aus Verbundstoff für photoelektrische Module, das die Herstellung von negativen Fresnel-Linsen und die Fertigung von positiven Kopien derselben einschließt. Die Leistungsfähigkeit und die Wirtschaftlichkeit des Verfa...

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Hauptverfasser: LOVYGIN, IGOR VLADIMORIVICH, SADCHIKOV,NIKOLAI ANATOLIEVICH, RUMYANTSEV, VALERY DMITRIEVICH, ANDREEV, VYACHESLAV MIKHAILOVICH, ALFEROV, ZHORES IVANOVICH
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creator LOVYGIN, IGOR VLADIMORIVICH
SADCHIKOV,NIKOLAI ANATOLIEVICH
RUMYANTSEV, VALERY DMITRIEVICH
ANDREEV, VYACHESLAV MIKHAILOVICH
ALFEROV, ZHORES IVANOVICH
description Die Erfindung betrifft ein Verfahren zur Herstellung einer Konzentratorlinsenplatte aus Verbundstoff für photoelektrische Module, das die Herstellung von negativen Fresnel-Linsen und die Fertigung von positiven Kopien derselben einschließt. Die Leistungsfähigkeit und die Wirtschaftlichkeit des Verfahrens wird dadurch erhöht und dabei eine hohe Lebensdauer der Linsenplatten und eine hohe Qualität der Fresnel-Linsen sichergestellt, wenn zuerst durch Diamantdrehens eine Art Negativ-Form mit hoher Qualität gebildet wird, die danach für ein wiederholtes Herstellen von Konzentratorlinsenplatte mit positiven Fresnel-Linsen verwendet wird. The invention relates to solar energy, in particular, to solar radiation concentrators. The inventive method for producing a composite concentrator lens panel for photovoltaic modules by producing negative Fresnel lenses and by taking positive copies therefrom, consists in connecting negative Fresnel square-aperture lenses, manufactured by diamond turning, into an assembly by the end faces thereof, in producing an intermediate panel by filling the space between the assembly with negative Fresnel lenses and a silicate glass or a flexible sheet material placed above said assembly with two-component silicon and in polymerising said two-component silicon, in mechanically separating the intermediate panel from the assembly, in copying the intermediate panel on a polyurethane matrix by polymerising two-component polyurethane in the space between the intermediate panel and a flat sheet material, in separating the thus produced polyurethane matrix by bending it, in securing said polyurethane matrix on a solid base and in filling it with a two-component silicon compound, the thickness of which 0.1 mm or more greater than the depth of the Fresnel lens deeping into the polyurethane matrix, in placing the silicate glass above the silicon with a primer applied to the surface thereof, in pressing out the excessive silicon mixture to a thickness not less than 0.1 mm, in polymerising the mixture and in separating the glass with the lens panel from the polyurethane matrix by bending it.
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Die Leistungsfähigkeit und die Wirtschaftlichkeit des Verfahrens wird dadurch erhöht und dabei eine hohe Lebensdauer der Linsenplatten und eine hohe Qualität der Fresnel-Linsen sichergestellt, wenn zuerst durch Diamantdrehens eine Art Negativ-Form mit hoher Qualität gebildet wird, die danach für ein wiederholtes Herstellen von Konzentratorlinsenplatte mit positiven Fresnel-Linsen verwendet wird. The invention relates to solar energy, in particular, to solar radiation concentrators. The inventive method for producing a composite concentrator lens panel for photovoltaic modules by producing negative Fresnel lenses and by taking positive copies therefrom, consists in connecting negative Fresnel square-aperture lenses, manufactured by diamond turning, into an assembly by the end faces thereof, in producing an intermediate panel by filling the space between the assembly with negative Fresnel lenses and a silicate glass or a flexible sheet material placed above said assembly with two-component silicon and in polymerising said two-component silicon, in mechanically separating the intermediate panel from the assembly, in copying the intermediate panel on a polyurethane matrix by polymerising two-component polyurethane in the space between the intermediate panel and a flat sheet material, in separating the thus produced polyurethane matrix by bending it, in securing said polyurethane matrix on a solid base and in filling it with a two-component silicon compound, the thickness of which 0.1 mm or more greater than the depth of the Fresnel lens deeping into the polyurethane matrix, in placing the silicate glass above the silicon with a primer applied to the surface thereof, in pressing out the excessive silicon mixture to a thickness not less than 0.1 mm, in polymerising the mixture and in separating the glass with the lens panel from the polyurethane matrix by bending it.</description><language>eng ; fre ; ger</language><subject>BASIC ELECTRIC ELEMENTS ; BLASTING ; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR ; ELECTRICITY ; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC ; GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS ; HEATING ; LIGHTING ; MECHANICAL ENGINEERING ; OPTICAL ELEMENTS, SYSTEMS, OR APPARATUS ; OPTICS ; PERFORMING OPERATIONS ; PHYSICS ; PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE ; RANGES ; REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGYGENERATION, TRANSMISSION OR DISTRIBUTION ; SEMICONDUCTOR DEVICES ; SOLAR HEAT COLLECTORS ; SOLAR HEAT SYSTEMS ; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS ; TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINSTCLIMATE CHANGE ; TRANSPORTING ; VENTILATING ; WEAPONS ; WORKING OF PLASTICS ; WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL</subject><creationdate>2010</creationdate><oa>free_for_read</oa><woscitedreferencessubscribed>false</woscitedreferencessubscribed></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktohtml>$$Uhttps://worldwide.espacenet.com/publicationDetails/biblio?FT=D&amp;date=20100303&amp;DB=EPODOC&amp;CC=EP&amp;NR=2159609A1$$EHTML$$P50$$Gepo$$Hfree_for_read</linktohtml><link.rule.ids>230,308,780,885,25564,76547</link.rule.ids><linktorsrc>$$Uhttps://worldwide.espacenet.com/publicationDetails/biblio?FT=D&amp;date=20100303&amp;DB=EPODOC&amp;CC=EP&amp;NR=2159609A1$$EView_record_in_European_Patent_Office$$FView_record_in_$$GEuropean_Patent_Office$$Hfree_for_read</linktorsrc></links><search><creatorcontrib>LOVYGIN, IGOR VLADIMORIVICH</creatorcontrib><creatorcontrib>SADCHIKOV,NIKOLAI ANATOLIEVICH</creatorcontrib><creatorcontrib>RUMYANTSEV, VALERY DMITRIEVICH</creatorcontrib><creatorcontrib>ANDREEV, VYACHESLAV MIKHAILOVICH</creatorcontrib><creatorcontrib>ALFEROV, ZHORES IVANOVICH</creatorcontrib><title>METHOD FOR PRODUCING A COMPOSITE CONCENTRATOR LENS PANEL FOR PHOTOVOLTAIC MODULES</title><description>Die Erfindung betrifft ein Verfahren zur Herstellung einer Konzentratorlinsenplatte aus Verbundstoff für photoelektrische Module, das die Herstellung von negativen Fresnel-Linsen und die Fertigung von positiven Kopien derselben einschließt. 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The inventive method for producing a composite concentrator lens panel for photovoltaic modules by producing negative Fresnel lenses and by taking positive copies therefrom, consists in connecting negative Fresnel square-aperture lenses, manufactured by diamond turning, into an assembly by the end faces thereof, in producing an intermediate panel by filling the space between the assembly with negative Fresnel lenses and a silicate glass or a flexible sheet material placed above said assembly with two-component silicon and in polymerising said two-component silicon, in mechanically separating the intermediate panel from the assembly, in copying the intermediate panel on a polyurethane matrix by polymerising two-component polyurethane in the space between the intermediate panel and a flat sheet material, in separating the thus produced polyurethane matrix by bending it, in securing said polyurethane matrix on a solid base and in filling it with a two-component silicon compound, the thickness of which 0.1 mm or more greater than the depth of the Fresnel lens deeping into the polyurethane matrix, in placing the silicate glass above the silicon with a primer applied to the surface thereof, in pressing out the excessive silicon mixture to a thickness not less than 0.1 mm, in polymerising the mixture and in separating the glass with the lens panel from the polyurethane matrix by bending it.</description><subject>BASIC ELECTRIC ELEMENTS</subject><subject>BLASTING</subject><subject>ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR</subject><subject>ELECTRICITY</subject><subject>GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC</subject><subject>GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS</subject><subject>HEATING</subject><subject>LIGHTING</subject><subject>MECHANICAL ENGINEERING</subject><subject>OPTICAL ELEMENTS, SYSTEMS, OR APPARATUS</subject><subject>OPTICS</subject><subject>PERFORMING OPERATIONS</subject><subject>PHYSICS</subject><subject>PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE</subject><subject>RANGES</subject><subject>REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGYGENERATION, TRANSMISSION OR DISTRIBUTION</subject><subject>SEMICONDUCTOR DEVICES</subject><subject>SOLAR HEAT COLLECTORS</subject><subject>SOLAR HEAT SYSTEMS</subject><subject>TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS</subject><subject>TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINSTCLIMATE CHANGE</subject><subject>TRANSPORTING</subject><subject>VENTILATING</subject><subject>WEAPONS</subject><subject>WORKING OF PLASTICS</subject><subject>WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL</subject><fulltext>true</fulltext><rsrctype>patent</rsrctype><creationdate>2010</creationdate><recordtype>patent</recordtype><sourceid>EVB</sourceid><recordid>eNrjZAj0dQ3x8HdRcPMPUggI8ncJdfb0c1dwVHD29w3wD_YMcQWy_Jxd_UKCHEOASnxc_YIVAhz9XH0gOjz8Q_zD_H1CHD2dFXyBun1cg3kYWNMSc4pTeaE0N4OCm2uIs4duakF-fGpxQWJyal5qSbxrgJGhqaWZgaWjoTERSgBgqC83</recordid><startdate>20100303</startdate><enddate>20100303</enddate><creator>LOVYGIN, IGOR VLADIMORIVICH</creator><creator>SADCHIKOV,NIKOLAI ANATOLIEVICH</creator><creator>RUMYANTSEV, VALERY DMITRIEVICH</creator><creator>ANDREEV, VYACHESLAV MIKHAILOVICH</creator><creator>ALFEROV, ZHORES IVANOVICH</creator><scope>EVB</scope></search><sort><creationdate>20100303</creationdate><title>METHOD FOR PRODUCING A COMPOSITE CONCENTRATOR LENS PANEL FOR PHOTOVOLTAIC MODULES</title><author>LOVYGIN, IGOR VLADIMORIVICH ; 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Die Leistungsfähigkeit und die Wirtschaftlichkeit des Verfahrens wird dadurch erhöht und dabei eine hohe Lebensdauer der Linsenplatten und eine hohe Qualität der Fresnel-Linsen sichergestellt, wenn zuerst durch Diamantdrehens eine Art Negativ-Form mit hoher Qualität gebildet wird, die danach für ein wiederholtes Herstellen von Konzentratorlinsenplatte mit positiven Fresnel-Linsen verwendet wird. The invention relates to solar energy, in particular, to solar radiation concentrators. The inventive method for producing a composite concentrator lens panel for photovoltaic modules by producing negative Fresnel lenses and by taking positive copies therefrom, consists in connecting negative Fresnel square-aperture lenses, manufactured by diamond turning, into an assembly by the end faces thereof, in producing an intermediate panel by filling the space between the assembly with negative Fresnel lenses and a silicate glass or a flexible sheet material placed above said assembly with two-component silicon and in polymerising said two-component silicon, in mechanically separating the intermediate panel from the assembly, in copying the intermediate panel on a polyurethane matrix by polymerising two-component polyurethane in the space between the intermediate panel and a flat sheet material, in separating the thus produced polyurethane matrix by bending it, in securing said polyurethane matrix on a solid base and in filling it with a two-component silicon compound, the thickness of which 0.1 mm or more greater than the depth of the Fresnel lens deeping into the polyurethane matrix, in placing the silicate glass above the silicon with a primer applied to the surface thereof, in pressing out the excessive silicon mixture to a thickness not less than 0.1 mm, in polymerising the mixture and in separating the glass with the lens panel from the polyurethane matrix by bending it.</abstract><oa>free_for_read</oa></addata></record>
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language eng ; fre ; ger
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subjects BASIC ELECTRIC ELEMENTS
BLASTING
ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
ELECTRICITY
GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS
HEATING
LIGHTING
MECHANICAL ENGINEERING
OPTICAL ELEMENTS, SYSTEMS, OR APPARATUS
OPTICS
PERFORMING OPERATIONS
PHYSICS
PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE
RANGES
REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGYGENERATION, TRANSMISSION OR DISTRIBUTION
SEMICONDUCTOR DEVICES
SOLAR HEAT COLLECTORS
SOLAR HEAT SYSTEMS
TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINSTCLIMATE CHANGE
TRANSPORTING
VENTILATING
WEAPONS
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
title METHOD FOR PRODUCING A COMPOSITE CONCENTRATOR LENS PANEL FOR PHOTOVOLTAIC MODULES
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