Method of producing a deep microrelief optical element

A method for replication (recombination by applying the replication in step and repeat mode) of three-dimensional microstructures with high accuracy and high replication predictability is described. The method uses UV-curable materials or thermoplastic polymers to replicate a single element on an ar...

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Hauptverfasser: KLEHR, HANNES, GALE, MICHAEL THOMAS, SOECHTIG, JUERGEN, SCHWANK, MIKE, BOSSHARD, CHRISTIAN
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GALE, MICHAEL THOMAS
SOECHTIG, JUERGEN
SCHWANK, MIKE
BOSSHARD, CHRISTIAN
description A method for replication (recombination by applying the replication in step and repeat mode) of three-dimensional microstructures with high accuracy and high replication predictability is described. The method uses UV-curable materials or thermoplastic polymers to replicate a single element on an arbitrarily curved surface. The high replication predictability is achieved by using a multistep process. A coarse replication is made in a first step. In subsequent steps replications with high accuracy can be made by using the first coarse replica as a raw preform. The method is suited for the replication of macroscopic structures in three dimensions (from micrometer to some mm or more in relief height) which cannot be achieved by the usual, well known replication technologies for quasi two-dimensional microstructures.
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subjects AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
APPARATUS THEREFOR
CHEMISTRY
ELECTROFORMING
ELECTROLYTIC OR ELECTROPHORETIC PROCESSES
METALLURGY
PERFORMING OPERATIONS
PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTIONOF COATINGS
PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCESIN A PLASTIC STATE
SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDEDFOR
SHAPING OR JOINING OF PLASTICS
TRANSPORTING
WORKING OF PLASTICS
WORKING OF SUBSTANCES IN A PLASTIC STATE, IN GENERAL
title Method of producing a deep microrelief optical element
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