ALUMINUM WELDING FILLER METAL, CASTING AND WROUGHT METAL ALLOY

A composition for producing aluminum casting, wrought, and welding filler metal alloys having a chemistry comprising Si varying from approximately 0.1 and 0.9 wt %,Mn varying from approximately 0.05 to 1.2 wt %, Mg varying from approximately 2.0 to 7.0 wt %, Cr varying from approximately 0.05 to 0.30 wt %, Zr varying from approximately 0.05 to 0.30 wt %, Ti varying from approximately 0.003 to 0.20 wt %, and B varying from approximately 0.0010 to 0.030 wt %, and a remainder of aluminum and various trace elements. The alloy is particularly suited to producing high strength structures such as automobiles, truck trailers, rail cars, and ships. It is the first 6xxx series weld filler metal that can be post-weld thermally treated and can weld 3xxx, 5xxx, 6xxx, and 7xxx series base alloys yielding far superior mechanical properties than those attainable from any other aluminum filler metal. TABLE OF REFERENCED FIGURES: FIGURE 1: Invention alloy approximate chemical analysis Si Fe Cu Mn Mg Cr Zn Be Zr Ti B Each Total 0.50 0.0010 0.05- 5.7- 0,05- 0.05- 0.003- 0.010 Alloy 1 0.70 0.20 0.10 0.20 6.1 020 0.10 0.0003 0.15 0.10 0.05 0.15 0.30 0,0010 0.50- 3.4 - 0.05- 0.05- 0.003- 0.010 Alloy 2 0.50 0.20 0.10 1.0 3.7 0.20 0.10 0.0003 0.15 0.10 0.05 0.15 Invention 0.1 - 0.05- 2.0- 0.05- 0.05- 0.003- 0.0010 Alloy 0.9 0.50 0.50 1.2 7.0 0.30 0.30 0.0008 0.30 0.20 0.030 0.05 0.15 Note: Zr + Ti = 0.20 Max