Tool wear appearance and failure mechanism of coated carbide tools in micro-milling of Inconel 718 super alloy
Purpose – The paper aims to study the wear and breakage characteristics of coated carbide cutting tools through micro-milling slot experiments on superalloy Inconel 718. Design/methodology/approach – During the micro-milling process, the wear and breakage appearance on the rake face and flank face o...
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| Veröffentlicht in: | Industrial lubrication and tribology 2016-03, Vol.68 (2), p.267-277 |
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| container_title | Industrial lubrication and tribology |
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| creator | Lu, Xiaohong Jia, Zhenyuan Wang, Hua Si, Likun Liu, Yongyun Wu, Wenyi |
| description | Purpose
– The paper aims to study the wear and breakage characteristics of coated carbide cutting tools through micro-milling slot experiments on superalloy Inconel 718.
Design/methodology/approach
– During the micro-milling process, the wear and breakage appearance on the rake face and flank face of the cutting tools, as well as the failure mechanism, have been studied. Furthermore, the wear and breakage characteristics of the micro-cutting tools have been compared with the traditional milling on Inconel 718.
Findings
– The main failure forms of the micro tool when micro-milling Inconel 718 were tool tip breakage and coating shed on the rake and flank faces of the cutting tool and micro-crack blade. The main causes of tool wear were synthetic action of adhesive abrasion, diffusion wear and oxidation wear, while the causes of abrasive wear were not obvious.
Practical implications
– The changing trend in tool wear during the micro-milling process and the main reasons of the tool wear are studied. The findings will facilitate slowing down the tool wear and prolonging the tool life during micro-milling Inconel718.
Originality/value
– The results of this paper can help slow down the tool wear and realize high efficiency, high precision and economical processing of small workpiece or structure of the nickel-based superalloy. |
| doi_str_mv | 10.1108/ILT-07-2015-0114 |
| format | Article |
| fullrecord | <record><control><sourceid>proquest_emera</sourceid><recordid>TN_cdi_emerald_primary_10_1108_ILT-07-2015-0114</recordid><sourceformat>XML</sourceformat><sourcesystem>PC</sourcesystem><sourcerecordid>1793280764</sourcerecordid><originalsourceid>FETCH-LOGICAL-c344t-6fb3dabc1a72093a464a38e949c9b5fa4d04c4c680cc79b9340b91043c97b0ba3</originalsourceid><addsrcrecordid>eNptkUFr3DAQRkVJoZu09x4FvfSiZmTJlnUsIUkXFnLZnMVYllsFWXKlNSH_PjKbS0pPc3nfNzM8Qr5y-ME59Nf7w5GBYg3wlgHn8gPZcdX2rFWqvSA7ANGxXunmE7ks5QkAWpDdjsRjSoE-O8wUl6UOjNZRjCOd0Ic1Ozo7-wejLzNNE7UJT26kFvPgR0dPNVyoj3T2Nic2-xB8_L2B-2hTdIEq3tOyLq7Wh5BePpOPE4bivrzNK_J4d3u8-cUOD_f7m58HZoWUJ9ZNgxhxsBxVA1qg7CSK3mmprR7aCeUI0krb9WCt0oMWEgbNQQqr1QADiivy_dy75PR3deVkZl-sCwGjS2sxXGnR9KA6WdFv_6BPac2xXme23aLRHW8qBWeq_llKdpNZsp8xvxgOZhNgqgADymwCzCagRq7PETe7jGH8X-KdMvEKMfaGRA</addsrcrecordid><sourcetype>Aggregation Database</sourcetype><iscdi>true</iscdi><recordtype>article</recordtype><pqid>2093329612</pqid></control><display><type>article</type><title>Tool wear appearance and failure mechanism of coated carbide tools in micro-milling of Inconel 718 super alloy</title><source>Emerald A-Z Current Journals</source><creator>Lu, Xiaohong ; Jia, Zhenyuan ; Wang, Hua ; Si, Likun ; Liu, Yongyun ; Wu, Wenyi</creator><creatorcontrib>Lu, Xiaohong ; Jia, Zhenyuan ; Wang, Hua ; Si, Likun ; Liu, Yongyun ; Wu, Wenyi</creatorcontrib><description>Purpose
– The paper aims to study the wear and breakage characteristics of coated carbide cutting tools through micro-milling slot experiments on superalloy Inconel 718.
Design/methodology/approach
– During the micro-milling process, the wear and breakage appearance on the rake face and flank face of the cutting tools, as well as the failure mechanism, have been studied. Furthermore, the wear and breakage characteristics of the micro-cutting tools have been compared with the traditional milling on Inconel 718.
Findings
– The main failure forms of the micro tool when micro-milling Inconel 718 were tool tip breakage and coating shed on the rake and flank faces of the cutting tool and micro-crack blade. The main causes of tool wear were synthetic action of adhesive abrasion, diffusion wear and oxidation wear, while the causes of abrasive wear were not obvious.
Practical implications
– The changing trend in tool wear during the micro-milling process and the main reasons of the tool wear are studied. The findings will facilitate slowing down the tool wear and prolonging the tool life during micro-milling Inconel718.
Originality/value
– The results of this paper can help slow down the tool wear and realize high efficiency, high precision and economical processing of small workpiece or structure of the nickel-based superalloy.</description><identifier>ISSN: 0036-8792</identifier><identifier>EISSN: 1758-5775</identifier><identifier>DOI: 10.1108/ILT-07-2015-0114</identifier><language>eng</language><publisher>Bradford: Emerald Group Publishing Limited</publisher><subject>Abrasion ; Abrasion resistance ; Abrasive wear ; Accuracy ; Adhesive wear ; Aluminum ; Breakage ; Carbide tools ; Cutting parameters ; Cutting tools ; Cutting wear ; Efficiency ; Engineering ; Experiments ; Failure mechanisms ; Heat resistance ; High temperature ; Mechanical engineering ; Microcracks ; Microtools ; Morphology ; Nickel ; Nickel base alloys ; Oxidation ; Protective coatings ; Scanning electron microscopy ; Superalloys ; Tool life ; Tool wear ; Wear ; Wear mechanisms ; Wear resistance</subject><ispartof>Industrial lubrication and tribology, 2016-03, Vol.68 (2), p.267-277</ispartof><rights>Emerald Group Publishing Limited</rights><rights>Emerald Group Publishing Limited 2016</rights><lds50>peer_reviewed</lds50><woscitedreferencessubscribed>false</woscitedreferencessubscribed><citedby>FETCH-LOGICAL-c344t-6fb3dabc1a72093a464a38e949c9b5fa4d04c4c680cc79b9340b91043c97b0ba3</citedby><cites>FETCH-LOGICAL-c344t-6fb3dabc1a72093a464a38e949c9b5fa4d04c4c680cc79b9340b91043c97b0ba3</cites></display><links><openurl>$$Topenurl_article</openurl><openurlfulltext>$$Topenurlfull_article</openurlfulltext><thumbnail>$$Tsyndetics_thumb_exl</thumbnail><linktopdf>$$Uhttps://www.emerald.com/insight/content/doi/10.1108/ILT-07-2015-0114/full/pdf$$EPDF$$P50$$Gemerald$$H</linktopdf><linktohtml>$$Uhttps://www.emerald.com/insight/content/doi/10.1108/ILT-07-2015-0114/full/html$$EHTML$$P50$$Gemerald$$H</linktohtml><link.rule.ids>314,776,780,961,11616,27903,27904,52663,52666</link.rule.ids></links><search><creatorcontrib>Lu, Xiaohong</creatorcontrib><creatorcontrib>Jia, Zhenyuan</creatorcontrib><creatorcontrib>Wang, Hua</creatorcontrib><creatorcontrib>Si, Likun</creatorcontrib><creatorcontrib>Liu, Yongyun</creatorcontrib><creatorcontrib>Wu, Wenyi</creatorcontrib><title>Tool wear appearance and failure mechanism of coated carbide tools in micro-milling of Inconel 718 super alloy</title><title>Industrial lubrication and tribology</title><description>Purpose
– The paper aims to study the wear and breakage characteristics of coated carbide cutting tools through micro-milling slot experiments on superalloy Inconel 718.
Design/methodology/approach
– During the micro-milling process, the wear and breakage appearance on the rake face and flank face of the cutting tools, as well as the failure mechanism, have been studied. Furthermore, the wear and breakage characteristics of the micro-cutting tools have been compared with the traditional milling on Inconel 718.
Findings
– The main failure forms of the micro tool when micro-milling Inconel 718 were tool tip breakage and coating shed on the rake and flank faces of the cutting tool and micro-crack blade. The main causes of tool wear were synthetic action of adhesive abrasion, diffusion wear and oxidation wear, while the causes of abrasive wear were not obvious.
Practical implications
– The changing trend in tool wear during the micro-milling process and the main reasons of the tool wear are studied. The findings will facilitate slowing down the tool wear and prolonging the tool life during micro-milling Inconel718.
Originality/value
– The results of this paper can help slow down the tool wear and realize high efficiency, high precision and economical processing of small workpiece or structure of the nickel-based superalloy.</description><subject>Abrasion</subject><subject>Abrasion resistance</subject><subject>Abrasive wear</subject><subject>Accuracy</subject><subject>Adhesive wear</subject><subject>Aluminum</subject><subject>Breakage</subject><subject>Carbide tools</subject><subject>Cutting parameters</subject><subject>Cutting tools</subject><subject>Cutting wear</subject><subject>Efficiency</subject><subject>Engineering</subject><subject>Experiments</subject><subject>Failure mechanisms</subject><subject>Heat resistance</subject><subject>High temperature</subject><subject>Mechanical engineering</subject><subject>Microcracks</subject><subject>Microtools</subject><subject>Morphology</subject><subject>Nickel</subject><subject>Nickel base alloys</subject><subject>Oxidation</subject><subject>Protective coatings</subject><subject>Scanning electron microscopy</subject><subject>Superalloys</subject><subject>Tool life</subject><subject>Tool wear</subject><subject>Wear</subject><subject>Wear mechanisms</subject><subject>Wear resistance</subject><issn>0036-8792</issn><issn>1758-5775</issn><fulltext>true</fulltext><rsrctype>article</rsrctype><creationdate>2016</creationdate><recordtype>article</recordtype><sourceid>BENPR</sourceid><recordid>eNptkUFr3DAQRkVJoZu09x4FvfSiZmTJlnUsIUkXFnLZnMVYllsFWXKlNSH_PjKbS0pPc3nfNzM8Qr5y-ME59Nf7w5GBYg3wlgHn8gPZcdX2rFWqvSA7ANGxXunmE7ks5QkAWpDdjsRjSoE-O8wUl6UOjNZRjCOd0Ic1Ozo7-wejLzNNE7UJT26kFvPgR0dPNVyoj3T2Nic2-xB8_L2B-2hTdIEq3tOyLq7Wh5BePpOPE4bivrzNK_J4d3u8-cUOD_f7m58HZoWUJ9ZNgxhxsBxVA1qg7CSK3mmprR7aCeUI0krb9WCt0oMWEgbNQQqr1QADiivy_dy75PR3deVkZl-sCwGjS2sxXGnR9KA6WdFv_6BPac2xXme23aLRHW8qBWeq_llKdpNZsp8xvxgOZhNgqgADymwCzCagRq7PETe7jGH8X-KdMvEKMfaGRA</recordid><startdate>20160314</startdate><enddate>20160314</enddate><creator>Lu, Xiaohong</creator><creator>Jia, Zhenyuan</creator><creator>Wang, Hua</creator><creator>Si, Likun</creator><creator>Liu, Yongyun</creator><creator>Wu, Wenyi</creator><general>Emerald Group Publishing Limited</general><scope>AAYXX</scope><scope>CITATION</scope><scope>7SR</scope><scope>7TB</scope><scope>7U5</scope><scope>7WY</scope><scope>7XB</scope><scope>8AO</scope><scope>8BQ</scope><scope>8FD</scope><scope>8FE</scope><scope>8FG</scope><scope>ABJCF</scope><scope>AFKRA</scope><scope>AZQEC</scope><scope>BENPR</scope><scope>BEZIV</scope><scope>BGLVJ</scope><scope>CCPQU</scope><scope>D1I</scope><scope>DWQXO</scope><scope>F28</scope><scope>FR3</scope><scope>HCIFZ</scope><scope>JG9</scope><scope>K6~</scope><scope>KB.</scope><scope>L.-</scope><scope>L6V</scope><scope>L7M</scope><scope>M0F</scope><scope>M7S</scope><scope>PDBOC</scope><scope>PQBIZ</scope><scope>PQEST</scope><scope>PQQKQ</scope><scope>PQUKI</scope><scope>PTHSS</scope><scope>Q9U</scope><scope>S0W</scope></search><sort><creationdate>20160314</creationdate><title>Tool wear appearance and failure mechanism of coated carbide tools in micro-milling of Inconel 718 super alloy</title><author>Lu, Xiaohong ; Jia, Zhenyuan ; Wang, Hua ; Si, Likun ; Liu, Yongyun ; Wu, Wenyi</author></sort><facets><frbrtype>5</frbrtype><frbrgroupid>cdi_FETCH-LOGICAL-c344t-6fb3dabc1a72093a464a38e949c9b5fa4d04c4c680cc79b9340b91043c97b0ba3</frbrgroupid><rsrctype>articles</rsrctype><prefilter>articles</prefilter><language>eng</language><creationdate>2016</creationdate><topic>Abrasion</topic><topic>Abrasion resistance</topic><topic>Abrasive wear</topic><topic>Accuracy</topic><topic>Adhesive wear</topic><topic>Aluminum</topic><topic>Breakage</topic><topic>Carbide tools</topic><topic>Cutting parameters</topic><topic>Cutting tools</topic><topic>Cutting wear</topic><topic>Efficiency</topic><topic>Engineering</topic><topic>Experiments</topic><topic>Failure mechanisms</topic><topic>Heat resistance</topic><topic>High temperature</topic><topic>Mechanical engineering</topic><topic>Microcracks</topic><topic>Microtools</topic><topic>Morphology</topic><topic>Nickel</topic><topic>Nickel base alloys</topic><topic>Oxidation</topic><topic>Protective coatings</topic><topic>Scanning electron microscopy</topic><topic>Superalloys</topic><topic>Tool life</topic><topic>Tool wear</topic><topic>Wear</topic><topic>Wear mechanisms</topic><topic>Wear resistance</topic><toplevel>peer_reviewed</toplevel><toplevel>online_resources</toplevel><creatorcontrib>Lu, Xiaohong</creatorcontrib><creatorcontrib>Jia, Zhenyuan</creatorcontrib><creatorcontrib>Wang, Hua</creatorcontrib><creatorcontrib>Si, Likun</creatorcontrib><creatorcontrib>Liu, Yongyun</creatorcontrib><creatorcontrib>Wu, Wenyi</creatorcontrib><collection>CrossRef</collection><collection>Engineered Materials Abstracts</collection><collection>Mechanical & Transportation Engineering Abstracts</collection><collection>Solid State and Superconductivity Abstracts</collection><collection>ABI/INFORM Collection</collection><collection>ProQuest Central (purchase pre-March 2016)</collection><collection>ProQuest Pharma Collection</collection><collection>METADEX</collection><collection>Technology Research Database</collection><collection>ProQuest SciTech Collection</collection><collection>ProQuest Technology Collection</collection><collection>Materials Science & Engineering Collection</collection><collection>ProQuest Central UK/Ireland</collection><collection>ProQuest Central Essentials</collection><collection>ProQuest Central</collection><collection>Business Premium Collection</collection><collection>Technology Collection</collection><collection>ProQuest One Community College</collection><collection>ProQuest Materials Science Collection</collection><collection>ProQuest Central Korea</collection><collection>ANTE: Abstracts in New Technology & Engineering</collection><collection>Engineering Research Database</collection><collection>SciTech Premium Collection</collection><collection>Materials Research Database</collection><collection>ProQuest Business Collection</collection><collection>Materials Science Database</collection><collection>ABI/INFORM Professional Advanced</collection><collection>ProQuest Engineering Collection</collection><collection>Advanced Technologies Database with Aerospace</collection><collection>ABI/INFORM Trade & Industry</collection><collection>Engineering Database</collection><collection>Materials Science Collection</collection><collection>ProQuest One Business</collection><collection>ProQuest One Academic Eastern Edition (DO NOT USE)</collection><collection>ProQuest One Academic</collection><collection>ProQuest One Academic UKI Edition</collection><collection>Engineering Collection</collection><collection>ProQuest Central Basic</collection><collection>DELNET Engineering & Technology Collection</collection><jtitle>Industrial lubrication and tribology</jtitle></facets><delivery><delcategory>Remote Search Resource</delcategory><fulltext>fulltext</fulltext></delivery><addata><au>Lu, Xiaohong</au><au>Jia, Zhenyuan</au><au>Wang, Hua</au><au>Si, Likun</au><au>Liu, Yongyun</au><au>Wu, Wenyi</au><format>journal</format><genre>article</genre><ristype>JOUR</ristype><atitle>Tool wear appearance and failure mechanism of coated carbide tools in micro-milling of Inconel 718 super alloy</atitle><jtitle>Industrial lubrication and tribology</jtitle><date>2016-03-14</date><risdate>2016</risdate><volume>68</volume><issue>2</issue><spage>267</spage><epage>277</epage><pages>267-277</pages><issn>0036-8792</issn><eissn>1758-5775</eissn><abstract>Purpose
– The paper aims to study the wear and breakage characteristics of coated carbide cutting tools through micro-milling slot experiments on superalloy Inconel 718.
Design/methodology/approach
– During the micro-milling process, the wear and breakage appearance on the rake face and flank face of the cutting tools, as well as the failure mechanism, have been studied. Furthermore, the wear and breakage characteristics of the micro-cutting tools have been compared with the traditional milling on Inconel 718.
Findings
– The main failure forms of the micro tool when micro-milling Inconel 718 were tool tip breakage and coating shed on the rake and flank faces of the cutting tool and micro-crack blade. The main causes of tool wear were synthetic action of adhesive abrasion, diffusion wear and oxidation wear, while the causes of abrasive wear were not obvious.
Practical implications
– The changing trend in tool wear during the micro-milling process and the main reasons of the tool wear are studied. The findings will facilitate slowing down the tool wear and prolonging the tool life during micro-milling Inconel718.
Originality/value
– The results of this paper can help slow down the tool wear and realize high efficiency, high precision and economical processing of small workpiece or structure of the nickel-based superalloy.</abstract><cop>Bradford</cop><pub>Emerald Group Publishing Limited</pub><doi>10.1108/ILT-07-2015-0114</doi><tpages>11</tpages></addata></record> |
| fulltext | fulltext |
| identifier | ISSN: 0036-8792 |
| ispartof | Industrial lubrication and tribology, 2016-03, Vol.68 (2), p.267-277 |
| issn | 0036-8792 1758-5775 |
| language | eng |
| recordid | cdi_emerald_primary_10_1108_ILT-07-2015-0114 |
| source | Emerald A-Z Current Journals |
| subjects | Abrasion Abrasion resistance Abrasive wear Accuracy Adhesive wear Aluminum Breakage Carbide tools Cutting parameters Cutting tools Cutting wear Efficiency Engineering Experiments Failure mechanisms Heat resistance High temperature Mechanical engineering Microcracks Microtools Morphology Nickel Nickel base alloys Oxidation Protective coatings Scanning electron microscopy Superalloys Tool life Tool wear Wear Wear mechanisms Wear resistance |
| title | Tool wear appearance and failure mechanism of coated carbide tools in micro-milling of Inconel 718 super alloy |
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