Eddy Current for Detecting Second Layer Cracks Under Installed Fasteners

The detection of second layer Cracks Under Fasteners (CUF) persists as an Air Force Logistics need. This work seeks to extend technology developed for detecting cracks in aluminum alloy substructure below graphite-epoxy skins, to structures with an aluminum first layer. Improvements to the design of...

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description The detection of second layer Cracks Under Fasteners (CUF) persists as an Air Force Logistics need. This work seeks to extend technology developed for detecting cracks in aluminum alloy substructure below graphite-epoxy skins, to structures with an aluminum first layer. Improvements to the design of the Northrop Low Frequency Eddy Current Array (LFECA) system are identified to improve sensitivity to CUFs in aluminum-over-aluminum structures. The probe core shape, dimensions, and coil configurations were optimized for detection with installed fasteners and metallic skin. A multiparameter analysis algorithm is applied to enable flaw discrimination from centering variations, edge responses and other sources of noise. The study also quantifies the capabilities and limitations of the LFECA system. Eddy current, Low frequency eddy current, Cracks, CUFs, Nondestructive Evaluation (NDE).
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This work seeks to extend technology developed for detecting cracks in aluminum alloy substructure below graphite-epoxy skins, to structures with an aluminum first layer. Improvements to the design of the Northrop Low Frequency Eddy Current Array (LFECA) system are identified to improve sensitivity to CUFs in aluminum-over-aluminum structures. The probe core shape, dimensions, and coil configurations were optimized for detection with installed fasteners and metallic skin. A multiparameter analysis algorithm is applied to enable flaw discrimination from centering variations, edge responses and other sources of noise. The study also quantifies the capabilities and limitations of the LFECA system. 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source DTIC Technical Reports
subjects AIR FORCE
ALGORITHMS
ALUMINUM ALLOYS
Attack and Fighter Aircraft
COILS
CONFIGURATIONS
CRACKS
DEFECTS(MATERIALS)
EDDY CURRENTS
Electricity and Magnetism
F/A-18 AIRCRAFT
FASTENINGS
FATIGUE(MECHANICS)
FIGHTER AIRCRAFT
GRAPHITE EPOXY COMPOSITES
LOGISTICS
LOW FREQUENCY
MAGNETIC FIELDS
MILITARY AIRCRAFT
NOISE
NONDESTRUCTIVE TESTING
PE62102F
PROBES
SKIN(STRUCTURAL)
WUWL24180252
title Eddy Current for Detecting Second Layer Cracks Under Installed Fasteners
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