Effect of Electrochemical Interaction between Chalcopyrite and Hexagonal Pyrrhotite on Flotation Separation

The mechanism of electrochemical interaction between chalcopyrite and hexagonal pyrrhotite was analyzed via electrochemical interaction, copper ion concentration testing, and X-ray photoelectron spectroscopy (XPS) characterization. Besides, the effect of electrochemical interaction between the two minerals on the flotation separation was investigated using the mineral flotation tests, adsorption capacity tests, and a microcalorimetric test. Our research results showed that chalcopyrite had higher electrochemical activity than hexagonal pyrrhotite, and when the former acted as an anode during the electrochemical interaction of the two, the corrosion current density was three times higher than that when it acted alone, and the surface oxidation corrosion was intensified. At the same time, the interaction between the two minerals was accompanied by a large number of copper ions dissolved and adsorbed on the surface of the hexagonal pyrrhotite, so that adsorption of butyl xanthate intensified, adsorption increased, and flotation recovery increased by 5%–20%. However, owing to the increase in metal defects and the generation of hydrophilic sulfate, the surface of chalcopyrite hindered the adsorption of butyl xanthate on its surface, and the flotation recovery decreased by nearly 10% compared with that before the occurrence of the electrochemical interaction. This action also significantly weakened the inhibition effect of lime on hexagonal pyrrhotite and increased the difficulty of the flotation separation of the two minerals. The research results of this study provide theoretical guidance for the flotation separation of copper–sulfur ores containing pyrrhotite.