Tailoring the mechanical strength and corrosion resistance of aluminum matrix composites through biochar reinforcement at varied weight percentages

This study introduces an innovative approach to fabricate aluminum matrix composites strengthened with biochar, derived from renewable biomass sources. A systematic investigation of varying biochar weight percentages (0, 2.5, 5, 7.5, and 10 wt%) reveals substantial improvements in mechanical properties and corrosion resistance. Mechanical assessments, including compressive strength and hardness, demonstrate a significant enhancement in mechanical strength with biochar incorporation. In this study, it was discovered that the composite with 7.5 wt% biochar exhibits an optimal balance, displaying an 8.83% increase in compressive strength and a 15.15% rise in hardness compared to the base aluminum matrix. The study further evaluates corrosion behavior through electrochemical analyses and immersion tests in 3.5% NaCl corrosive environments, highlighting the superior corrosion resistance of biochar-reinforced composites. Corrosion rates decrease by 73% in the composite with 10 wt% biochar for the 24 h immersion time, affirming its protective barrier against corrosive agents. This research provides quantitative insights into tailoring mechanical and corrosion properties in aluminum matrix composites through biochar reinforcement, offering a promising avenue for sustainable material development. The resulting materials exhibit not only an 8.83% increase in mechanical strength but also a 73% reduction in corrosion rates, offering valuable uses in industries that need strong, eco-friendly solutions.