Origin of the Increase in the Selectivity of Ru Catalysts with the Addition of Amines in the Presence of ZnSO4 for the Selective Hydrogenation of Benzene to Cyclohexene

The synthesis of nylon 6 and nylon 66 can be performed, starting with the selective hydrogenation of benzene to cyclohexene, which is deemed to be environmentally friendly and cost-saving and to have higher atom efficiency. Nano-Ru catalyst was synthesized via a precipitation method. The prepared catalyst was evaluated in the selective hydrogenation of benzene toward cyclohexene generation in the presence of ZnSO4 in a liquid batch reactor. The promotion effect of the addition of amines, i.e., ethylenediamine, ethanolamine, diethanolamine, and triethanolamine, was investigated. The fresh and spent catalysts were thoroughly characterized by XRD, TEM, AES, N2-sorption, FT-IR, and TPR. It was found that the addition of amines could significantly improve the catalytic selectivity toward cyclohexene formation in the presence of ZnSO4. This was attributed to the formation of (Zn(OH)2)5(ZnSO4)(H2O)x (x = 0.5, 3 or 4) through the reaction between ZnSO4 and the amines, which could be chemisorbed on the Ru surface. This led to retarding the formation of cyclohexane from the complete hydrogenation of benzene and, thus, increased the catalytic selectivity toward cyclohexene synthesis. Therefore, with the presence of ZnSO4, the amount of chemisorbed (Zn(OH)2)5(ZnSO4)(H2O)x increased with increasing amounts of added amines, leading to a decline in the catalytic activity toward benzene conversion and selectivity toward cyclohexene generation. When 7.6 mmol of diethanolamine and 10 g of ZrO2 were applied, the highest cyclohexene yields of 61.6% and 77.0% of benzene conversion were achieved over the Ru catalyst. Promising stability was demonstrated after six runs of catalytic experiments without regeneration. These achievements are not only promising for industrial application but also beneficial for designing other catalytic systems for selective hydrogenation.