Modeling foam growth in semi-crystalline thermoplastics

The accurate description of the rapidly changing viscoelastic character of the gas-laden polymer melt during the expansion phase of foam development is one of the main challenges in modeling thermoplastic foam processing. A general model addressing this challenge for amorphous and semi-crystalline p...

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Veröffentlicht in:Cellular polymers 2002-01, Vol.21 (2), p.99-116
Hauptverfasser: DEN DOELDER, C. F. J, SAMMLER, R. L, KOOPMANS, R. J, PAQUET, A. N
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container_issue 2
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container_title Cellular polymers
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creator DEN DOELDER, C. F. J
SAMMLER, R. L
KOOPMANS, R. J
PAQUET, A. N
description The accurate description of the rapidly changing viscoelastic character of the gas-laden polymer melt during the expansion phase of foam development is one of the main challenges in modeling thermoplastic foam processing. A general model addressing this challenge for amorphous and semi-crystalline polymers is presented here. Key model elements include the capturing of strain hardening in extensional flow and flow-induced crystallization. The extensional rheology is modeled using the Lodge constitutive equation. The crystallization is modeled using the Avrami equation enhanced with a flow-induced Jay-factor. The model is applied to two isotactic polypropylene materials. The results show the complex non-linearity of foam expansion. The calculated foaming window is in good agreement with experimental data.
doi_str_mv 10.1177/026248930202100201
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subjects Applied sciences
Cellular
Exact sciences and technology
Forms of application and semi-finished materials
Polymer industry, paints, wood
Technology of polymers
title Modeling foam growth in semi-crystalline thermoplastics
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