(Invited) Characterisation of Metal Deposition and Metal Dissolution Processes in Deep Eutectic Solvents Using Electrochemical, Gravimetric and Neutron Scattering Methods

Electrolytic coatings of metals such as nickel, chromium, zinc, silver and gold are commonly applied as decorative and/or functional coatings. Some of the functional benefits which metal coatings provide are corrosion resistance, wear resistance, electrocatalysis and use in magnetic applications. A range of strategic manufacturing industries are dependent on such electrolytic coatings including electronics, aerospace, automotive and energy. The vast majority of electrolytic coatings are plated from aqueous solutions but stringent health and safety legislation governing transport, use and disposal of feedstock chemicals has driven the challenge for innovation in electrolyte technology that facilitates coatings from less toxic materials and in a manner that is more efficient and more consistent with environmental and process sustainability. We have been motivated by this challenge and have developed a range of novel solvent systems for deposition of metal coatings as alternatives to existing process ( e.g . Ni, Zn, Cu, Ag, Ag) as well as novel electrolytes for deposition of reactive metals such as Al. These electrolytes have become known as Deep Eutectic Solvents and have shown utility and promise in a range of metal finishing processes. [1] Whilst the thermodynamics, kinetics, metal ion speciation and growth processes of electrolytic coatings from aqueous solutions have been studied for more than one hundred years, little is currently known about these fundamental aspects of electrochemical deposition from DES media. [2] Here we describe our studies into the electrochemical characterisation of a range of metals in DES electrolytes. In particular, we will focus on aspects of growth and dissolution processes and how these effect the morphology and composition of metal films. We will describe the characterisation of thin metal films in DES media using a range of time resolved techniques including cyclic voltammetry, chronopotentiometry, chronoampertometry, gravimetry (QCM), neutron reflectometry (NR) and surface metrology. The use of in-situ electrochemical NR methods is novel and we will present new data on the growth and dissolution of single metal and bi-layer metals films. The Figure shows time resolved NR data for the electrochemical dissolution of a Cu/Ag bi-layer on a Au substrate. We will also present complimentary data on the characterisation of the same systems using so-called Simultaneous Thickness Electrochemical Potential (STEP) chronopotentiometr