A Noncontact Method for Estimating Thin Metal Film Adhesion Strength Through Current-Induced Void Growth

Studies have reported that the electromigration-induced void growth velocity in metal thin films is inversely related to the adhesion strength of the metal thin film with the base and passivation layers. It was also observed that the contribution of interface adhesion strength to electromigration resistance decreases with an increase in temperature. In this study, an expression is derived for the diffusive void growth velocity induced by electromigration from a generalized thermodynamically consistent continuum-based theory for reaction–diffusion driven solid-state interface evolution. This relation captures the effect of adhesion with the base and passivation layers on electromigration resistance of thin metal films. Electromigration experiments were carried out at elevated temperatures and high current density to induce voiding in thin Cu metal film deposited on a base layer of TiN and passivated with TiN or SiNx. The degradation of interface adhesion strength with temperature is modeled using an Andrade-type of relationship. The void growth rates characterized in these experiments are combined with the expression for void growth rate to estimate the interface adhesion strength for the Cu–TiN and Cu–SiNx interfaces. The methodology for estimating the adhesion strength of the metal-passivation layer interface is validated through comparison with interface adhesion strengths from mechanical de-adhesion tests reported in the literature.