Analysis of Repetitive Bending on Flexible Wireless Power Transfer (WPT) PCB Coils for Flexible Wearable Devices

In this article, we first designed, measured, and analyzed flexible wireless power transfer (WPT) coils with repetitive bending cycles. To analyze any changes in electrical characteristics through repetitive bending cycles, 3\times3 cm flexible printed circuit board (PCB) coils were fabricated usi...

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Veröffentlicht in:IEEE transactions on components, packaging, and manufacturing technology (2011) packaging, and manufacturing technology (2011), 2022-11, Vol.12 (11), p.1748-1756
Hauptverfasser: Jeong, Seungtaek, Kim, Tae-Wook, Lee, Seongsoo, Sim, Boogyo, Park, Hyunwook, Son, Kyungjune, Son, Keeyoung, Kim, Seongguk, Shin, Taein, Kim, Young-Cheon, Kim, Joungho, Kim, Byoung-Joon
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container_issue 11
container_start_page 1748
container_title IEEE transactions on components, packaging, and manufacturing technology (2011)
container_volume 12
creator Jeong, Seungtaek
Kim, Tae-Wook
Lee, Seongsoo
Sim, Boogyo
Park, Hyunwook
Son, Kyungjune
Son, Keeyoung
Kim, Seongguk
Shin, Taein
Kim, Young-Cheon
Kim, Joungho
Kim, Byoung-Joon
description In this article, we first designed, measured, and analyzed flexible wireless power transfer (WPT) coils with repetitive bending cycles. To analyze any changes in electrical characteristics through repetitive bending cycles, 3\times3 cm flexible printed circuit board (PCB) coils were fabricated using polyimide substrates. Different coil configurations are designed to find a mechanically robust, flexible PCB coil design. First, we analyzed single-layer and double-layer coils. Generally, via is the mechanically weakest part of the PCB, hence the diameter of the via varies to observe the effect of repetitive bending cycle. Ten thousand bending cycles with a bending radius of 3 mm and a bending cycle frequency of 1 Hz were used to analyze the electrical changes. Moreover, the bending position of the coil is varied to observe the bending effect. The flexible coil's direct current (dc) resistance is measured during the bending cycle. After the repetitive bending test is completed, the coil impedance is analyzed in a frequency domain. As a result, we conclude that the flexible WPT coil is robust from mechanical stress when the layer of the coil is single a layer, the bending line is applied vertically, and the diameter of the via is small.
doi_str_mv 10.1109/TCPMT.2022.3217291
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After the repetitive bending test is completed, the coil impedance is analyzed in a frequency domain. As a result, we conclude that the flexible WPT coil is robust from mechanical stress when the layer of the coil is single a layer, the bending line is applied vertically, and the diameter of the via is small.</description><identifier>ISSN: 2156-3950</identifier><identifier>EISSN: 2156-3985</identifier><identifier>DOI: 10.1109/TCPMT.2022.3217291</identifier><identifier>CODEN: ITCPC8</identifier><language>eng</language><publisher>Piscataway: IEEE</publisher><subject>Bend radius ; Bending ; Circuit boards ; Coils ; Diameters ; Direct current ; Flexible printed circuit board (FPCB) coils ; Flexible printed circuits ; flexible wearable device ; Printed circuits ; repetitive bending ; Robustness ; Substrates ; Wearable computers ; Wearable technology ; Wireless power transfer ; wireless power transfer (WPT) ; Wireless power transmission</subject><ispartof>IEEE transactions on components, packaging, and manufacturing technology (2011), 2022-11, Vol.12 (11), p.1748-1756</ispartof><rights>Copyright The Institute of Electrical and Electronics Engineers, Inc. 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To analyze any changes in electrical characteristics through repetitive bending cycles, &lt;inline-formula&gt; &lt;tex-math notation="LaTeX"&gt;3\times3 &lt;/tex-math&gt;&lt;/inline-formula&gt; cm flexible printed circuit board (PCB) coils were fabricated using polyimide substrates. Different coil configurations are designed to find a mechanically robust, flexible PCB coil design. First, we analyzed single-layer and double-layer coils. Generally, via is the mechanically weakest part of the PCB, hence the diameter of the via varies to observe the effect of repetitive bending cycle. Ten thousand bending cycles with a bending radius of 3 mm and a bending cycle frequency of 1 Hz were used to analyze the electrical changes. Moreover, the bending position of the coil is varied to observe the bending effect. The flexible coil's direct current (dc) resistance is measured during the bending cycle. After the repetitive bending test is completed, the coil impedance is analyzed in a frequency domain. As a result, we conclude that the flexible WPT coil is robust from mechanical stress when the layer of the coil is single a layer, the bending line is applied vertically, and the diameter of the via is small.</abstract><cop>Piscataway</cop><pub>IEEE</pub><doi>10.1109/TCPMT.2022.3217291</doi><tpages>9</tpages><orcidid>https://orcid.org/0000-0003-1040-4458</orcidid><orcidid>https://orcid.org/0000-0003-2720-7573</orcidid><orcidid>https://orcid.org/0000-0001-7003-5207</orcidid><orcidid>https://orcid.org/0000-0003-1376-0781</orcidid><orcidid>https://orcid.org/0000-0003-3019-3678</orcidid><orcidid>https://orcid.org/0000-0002-8925-2604</orcidid><orcidid>https://orcid.org/0000-0002-9944-9822</orcidid><orcidid>https://orcid.org/0000-0001-9356-3635</orcidid></addata></record>
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source IEEE Xplore
subjects Bend radius
Bending
Circuit boards
Coils
Diameters
Direct current
Flexible printed circuit board (FPCB) coils
Flexible printed circuits
flexible wearable device
Printed circuits
repetitive bending
Robustness
Substrates
Wearable computers
Wearable technology
Wireless power transfer
wireless power transfer (WPT)
Wireless power transmission
title Analysis of Repetitive Bending on Flexible Wireless Power Transfer (WPT) PCB Coils for Flexible Wearable Devices
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