Design and construction of an affordable optical power meter: micro- to milli-Watt in the 400–800 nm range

This study introduces the design, construction, and evaluation of an affordable optical power meter prototype, AYR (Affordable Yet Reliable) version 1.0, which operates effectively within the 400–800 nm range, using a silicon photodiode. Aimed at bridging the gap in accessibility to precise and reliable photonics instrumentation, especially in resource-constrained settings, AYR 1.0 leverages advancements in photodiode technology, additive manufacturing, and do-it-yourself electronics. The device incorporates a custom-built electronic circuit that facilitates accurate optical power measurement by converting light into electrical current. Through rigorous testing against a reliable commercial optical power meter, AYR 1.0 demonstrated exceptional accuracy and reliability. Sensitivity values ranged from ∼13 μA mW −1 at 405 nm to ∼796 μA mW −1 at 805 nm. The operational power range spanned from 0.003 mW to 242.0 mW, with linearity ( R 2 ) values consistently above 0.9981, indicating high fidelity in measurement. Repeatability percentages varied between 99.4% and 99.9%, and response times ranged up to 55 μs, showcasing the prototype’s rapid and reliable response to changes in optical power. The key components include a low-cost silicon photodiode (2DU10), a differential trans-impedance amplifier circuit for signal processing, and a 3D-printed housing for the sensor head and console, contributing to its cost-effectiveness and robustness. The prototype’s total cost was 116 US dollars, highlighting its affordability and potential for widespread adoption.