Optimization of Machining Parameters for Stress Concentration in Microdrilling of Titanium Alloy

This study employed a Taguchi-based experimental design to determine the experimental layout and optimal machining parameters for stress concentration in the microdrilling of titanium alloy. The finite element method (FEM) was used to analyze the characteristics of stress concentration in microdrill...

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Veröffentlicht in:Materials and manufacturing processes 2012-02, Vol.27 (2), p.207-213
Hauptverfasser: Guu, Y. H., Deng, C. S., Hou, Max Ti-Kuang, Hsu, Ching-Hung, Tseng, Kuo-Sheng
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container_end_page 213
container_issue 2
container_start_page 207
container_title Materials and manufacturing processes
container_volume 27
creator Guu, Y. H.
Deng, C. S.
Hou, Max Ti-Kuang
Hsu, Ching-Hung
Tseng, Kuo-Sheng
description This study employed a Taguchi-based experimental design to determine the experimental layout and optimal machining parameters for stress concentration in the microdrilling of titanium alloy. The finite element method (FEM) was used to analyze the characteristics of stress concentration in microdrilled holes. The signal-to-noise (S/N) ratio and analysis of variance (ANOVA) were employed to determine the optimal levels and the order of significance of the identified critical parameters affecting stress concentration. The critical control parameters in this study included rotational speed (rpm), feed rate (mm/min), cutting fluid, and holding length (mm). Results show that finite element simulation can effectively analyze the stress concentration of microholes. The stress concentration factor in a specimen is related to its microhole quality. The maximum stress concentration factor of the drilled hole was 4.46 times that of an ideal hole.
doi_str_mv 10.1080/10426914.2011.566657
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subjects ANOVA
Damage
Drilling
Finite element method (FEM)
Hole
Micro
Morphology
Optimization
Quality
Signal-to-noise (S/N)
Stress
Taguchi
Titanium
title Optimization of Machining Parameters for Stress Concentration in Microdrilling of Titanium Alloy
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