The Effects of Pretreatment and the Addition of Polar Compounds on the Production of “HyperCoal” from Subbituminous Coals

The effects of acid and hydrothermal pretreatments and the addition of polar compounds on the production of ashless-coal (HyperCoal) from subbituminous coals using cost-effective industrial solvents were investigated. The extraction yield of Wyodak subbituminous coal (C%, 75.0%) using crude methylnaphthalene oil (CMNO) at 360 °C was increased significantly by 19% following acid pretreatment; it was 41.3% for the raw coal and 60.5% for the acid-treated coal. The addition of strongly polar compounds, such as N-methyl-2-pyrrolidinone (NMP), also increased the extraction yields. For Pasir subbituminous coal (C%, 73.0%) the yield increased by 10% from 54.3% for the raw coal to 64.2% when 20% NMP was added to CMNO. The highest extraction yield of 72.2% was obtained for acid-treated Wyodak coal using CMNO with 20% NMP added. The ash content in HyperCoal tended to decrease following acid pretreatment and was less than 200 ppm in some coals. Hydrothermal pretreatment had a negative effect on the thermal extraction at 360 °C, but increased the yield at extraction temperatures below 200 °C.