Toward Catalytic Ketonization of Volatile Fatty Acids Extracted from Fermented Wastewater by Adsorption

Volatile fatty acids (VFA) produced by fermentation of organic-rich wastewater streams can, after efficient recovery from the dilute fermentation broth, serve as a circular source of carbon and be catalytically upgraded into various valuable platform molecules. Waste-derived VFA, that is, a mixture of acetic, propionic, and butyric acids, can thus be converted into mixed ketones, which in turn are valuable intermediates for light aromatics synthesis. Here, an integrated process is presented for the recovery and in-line catalytic conversion of VFA extracted from a fermentation broth by adsorption on a nonfunctionalized resin adsorbent. Gas-phase ketonization of the VFA was studied with and without co-fed water, which is inevitably coextracted from the broth, over TiO2 anatase catalysts to assess catalyst performance, including stability as a function of time on stream. While VFA conversion over bare TiO2 at 375 °C proceeded at 90% conversion with 100% selectivity to ketones, the presence of water in the feed resulted in an activity drop to 40%. Catalyst stability toward water could be greatly improved by dispersing the titania on a hydrophobic carbon support. The carbon-supported catalyst showed superior performance in the presence of excess water, providing a quantitative yield toward ketones at 400 °C. The approach thus allows coupling of VFA recovery from a fermentation broth with successful catalytic upgrading to mixed ketones, thus providing a novel route for the production of value-added products from waste streams.